化纖設備的智能化,也是今后化纖設備發展的趨勢。目前,研究用機器人等智能裝備代替人工完成卷裝外觀檢測、搬運、包裝出入庫等工作,可以提高卷裝質量和工作效率正在成為新的特點和熱點。
除了智能化趨勢外,在細化常規產品技術提升外,發展與特種纖維、功能纖維工藝相匹配的設備及成套工程技術,降低消耗、減少污染,正在成為行業發展的新趨勢。
Intelligence, Refinement
The intelligence of chemical fiber equipment is also the trend of chemical fiber equipment development in the future. For example, automation, networking, and intelligence of key process equipment and systems; intelligent detection of chemical fiber production and product quality; HCPS of chemical fiber production (smart procurement; intelligent production; intelligent operation and maintenance; intelligent management) and so on. At present, research on the use of intelligent equipment such as robots instead of manually completing the inspection of the appearance of the package, handling, packaging and storage, etc., can improve the quality and efficiency of the package, which is becoming a new feature and hot spot.
In addition to the intelligent trend and refinement of the conventional product technology, the development of equipment and engineering technology matching with special fiber and functional fiber technology to reduce consumption and reduce pollution is becoming a new trend in the development of the industry.
北自科技:紡織行業先進智能物流系統解決方案的提供者
北自所(北京)科技發展有限公司(簡稱“北自科技”)是北京機械工業自動化研究所有限公司(簡稱“北自所”)的控股子公司,以北自所原物流技術工程事業部為核心組建而成,旨在推動智能物流業務的加速發展。
作為國內知名的大型科研單位,北京機械工業自動化研究所有限公司(簡稱“北自所”)在成立的65年間一直致力于推進國內制造業領域的自動化、信息化、智能化發展。作為國家經濟體制規劃下的科研單位,推動機械制造行業的自動化發展是國家使命。65年來,北自所專家隊伍在不斷學習吸取國內外先進技術經驗的同時,專注于本職工作,推陳出新,開發出一代代軟件和硬件,以及多個行業的智能解決方案。
作為北自所的控股子公司,北自科技至今已成功完成700多個自動化物流系統項目,業務鏈涵蓋了從生產型物流、配送型物流到大型物流配送中心的全物流行業,提供集自動化、信息化、智能化于一體,涵蓋加工、搬運、包裝、倉儲、配送等一系列環節的全面解決方案,已在纖維制造業、食品、醫藥、家居、冷鏈等多行業領域成功應用實施。其中,由北自科技自主研發的合成纖維全流程智能物流解決方案為用戶提供了紡絲車間從卷繞機落絲、裝車、分揀、包裝、倉儲及MES系統的全方位自動化解決方案,產品覆蓋全國10余家化纖龍頭企業。
北自科技是國家指定智能制造系統解決方案提供商,已幫助眾多企業突破智能制造瓶頸,并促進企業向價值鏈高端延伸,加快裝備制造業智能化發展的步伐?!氨弊钥萍肌币殉蔀樾袠I著名品牌,并成功走向海外。
R.T.D.: Provider of advanced intelligent logistics system solutions for the textile industry
RIAMB (Beijing) Technology Development Co., Ltd.(R.T.D.) is a holding subsidiary of Beijing Research Institute of Automation for Machinery Industry Co., Ltd. (RIAMB), which is formed with the original logistics technology engineering division of RIAMB as the core, aiming to promote the accelerated development of intelligent logistics business.
As a well-known large-scale scientific research unit in China, Beijing Research Institute of Automation for Machinery Industry Co., Ltd. (RIAMB) has been committed to promoting the automation, informatization and intelligent development of domestic manufacturing industry in the past 65 years. As a scientific research unit under the national economic system planning, it is the national mission to promote the automation development of machinery manufacturing industry. In the past 65 years, the expert team of RIAMB has been learning the advanced technology experience at home and abroad, focusing on their own work, developing generations of software and hardware, as well as intelligent solutions for many industries.
NP4421 top-mounted positive shedding device is characterized by more lifting units, housing of integral structure, strong rigidity, wide weaving patterns. Its especially suitable for double warp looms that produce wide and heavy home textiles.
NP5400B electronic dobby is top-mounted intelligent positive shedding device. The lubrication oil is forced to circulate via oil pump, and oil level sensor is adopted to avoid lacking oil. Its characterized by compact structure and easy operation. Thus, it is especially suitable for fast speed and wide unbalanced fabrics. The device is particularly popular among enterprises with fast changeover of fashion fabrics and advanced technologies.
NP6016 features longitudinal arrangement of 16 lines of components. With the advantages of compact structure, light weight and robustness, the device can meet the needs of highspeed running. NP6016 is equipped with electrical self-check function. Its capable of weaving tie, trademarks, towels, clothing fabric and lining.
TPET:重點推介四款智能化設備
蘇州瓊派瑞特電子科技有限公司(TPET)重點推介ET-5833全自動全棉毛巾機、TPET家紡智慧工廠、ET-6660全自動床單機,ET-5810全自動超細纖維毛巾機等設備。
ET-5833全自動全棉毛巾機
該全自動全棉毛巾機,獲得國家授權發明、實用新型專利11件,實現了裁縫一體化、少人化、無人化的生產工藝。它適用于家用常規尺寸毛巾,浴巾等產品的自動化生產。
該機的主要特點包括:自動縷毛,線頭超短(2mm內),高端品質;自動四邊折邊縫,速度更快;自動上商標(可多標);自動裁剪,自動剪線;自動收料;智能觸摸操控系統;SPV數據管理,云端管理;一鍵啟動模式,操作方便;自動切邊,實現產品尺寸標準化。
該機日產毛巾1.2萬片(注:日產能以24小時計算)前段節省6人/年,可節約人工成本35萬;后段節省人工7人/年,可節約人工成本40萬。
TPET家紡智慧工廠
TPET家紡智慧工廠平臺是一套提供生產制造信息化、自動化、智能化的軟硬件整體解決方案。通過自動搬運、自動化生產設備、自動化檢測設備與信息化軟件進行集成,對整個生產過程實現數據采集、過程監控、TPM設備管理、質量管理、生產調度以及數據統計分析,從而實現生產現場的信息化、智能化和柔性化智能制造管理。
TPET全球首創家紡智慧工廠,并付諸實施,目前已實現了床單、被套、枕套、被芯、枕芯;毛巾、浴巾、方巾、餐巾、干發巾、洗碗巾;地毯、地墊、毛毯、涼席、浴簾、窗簾等四邊縫產品的自動化生產。通過云管理平臺,可以幫助客戶實時了解家紡智慧工廠的生產效率、成品率、設備的使用效率、故障報修的及時響應等。
TPET家紡智慧工廠的主要特點為,采用五大模塊幫助工廠實現智能生產制造:智慧云管理運營平臺實現接單、排單、派單工作與管理;智慧無人運輸車實現送料、收料、入庫;全自動四邊縫制設備,實現自動化生產;生產管理數據實現自動采集、傳輸、分析并形成報表;可視化無線監控系統,無論您身在何方,車間一目了然。
ET-6660全自動床單機
該全自動床單機實現了裁縫一體化,它獲得國家授權發明、實用新型專利6件;實現了少人化,無人化的生產工藝;可一次性完成四邊卷邊縫制,自動送標,尺寸精準,規格統一,效率高,省人工。
該機適用于常規尺寸床單,它的主要特點在于:自動糾偏,高端品質;自動四邊折邊縫,速度更快;自動上商標(可多標);自動裁剪,自動剪線;整卷面料直接上機使用,達到準時性、標準化,可消除浪費、減少成本支出;智能觸摸操控系統;SPV數據管理,云端管理;一鍵啟動模式,操作方便;自動切邊,實現產品寬窄標準化。該機日產量在6000條左右/效率提升2000%(注:日產能以24小時計算)。
ET-5810全自動超細纖維毛巾機
該全自動超細纖維毛巾機全球首創,獲得國家授權發明、實用新型專利22件,實現了裁縫一體化,少人化,無人化的生產工藝。其適用范圍廣泛,可做多種線跡:三線拷邊,四線拷邊,雙針五線,三針六線等包邊型產品,可助力工廠轉型升級。
其主要特點在于:連續鎖雙邊,自動斷切;雙層送料,一次兩塊(時產能1250pcs/h);自動上商標(可多標);自動裁剪,自動剪線;自動收料;SPV數據管理,云端管理。該機可日產毛巾3萬片;一臺設備節省6個人工/年節約人工成本35萬(注:日產能以24小時計算)。
TPET: Focusing on four types of intelligent equipment
Suzhou Transparent Electronic Technology CO., LTD (TPET) will mainly exhibition ET-5833 automatic terry towel machine, TPET home textile intelligent factory, ET-6660 automatic bed sheet machine, ET-5810 automatic microfiber towel machine, etc.
ET-5833 automatic terry towel machine
This automatic terry towel machine has acquired 11 state-authorized patents of utility model. With the global origination of our fully automatic terry towel machine, labor-saving and unmanned production process are achieved by the integration of cutting and sewing.
The main product features of this machine are:
Auto thread cutting (thread-ends within 2 mm) extraordinary quality;
Auto four-side folding and sewing, faster speed;
Auto label feeding (multiple labels available);
Auto fabric cutting and trimming;
Auto stack-up;
Intelligent touch-screen operating system;
SPV data management system (cloud management);
Automatic one-button start system, convenient operation;
Auto edge-cutting, standardized size.
The productivity of this machine is 12,000 pcs/day (24 hours). The front part could save up to 6 labors, which means it will save about RMB 350,000/year. The rear part could save up to 7 labors, which means it could save about RMB 400,000/year.
TPET home textile intelligent factory
TPET intelligent factory platform is a total solution of both software and hardware providing manufacture information, automation and intelligence. Through integrating automatic transport, automatic manufacture equipment, automatic testing equipment and information software, the platform realize data collection, monitoring, TPM equipment management, quality management, production scheduling and data analysis in the production, hereby the intelligent manufacturing management of information, intelligence and flexibility in all work sites.
TPET worlds first intelligent factory and put it into operation, we have realized the automatic production of many foursided sewing products. Through the cloud management platform, we can help customers to understand the production efficiency of home textile intelligent factory in real time, the rate of finished products, the use efficiency of equipment, and the timely response to failure repair.
ET-6660 automatic bed sheet machine
With our automatic bed sheet machine, labor-saving and unmanned production processes are achieved by the integration of cutting and sewing. Get everything done at one time for higher efficiency and less manpower including four-sided hemming, fabric sewing, label-feeding and size-standardized. It has acquired 6 national authorized patents for utility models. It is applicable to the automatic production of standard-sized bed sheet. Daily productivity (24 hours) is 6,000 pcs, efficiency increased up 2,000%.
ET-5810 automatic microfiber towel machine
With the global origination for our fully automatic towel machine, it has acquired 22 national authorized patents for utility models. It has wide scope to do the stitches and promote the upgrading of factories.
The main features of the machines are:
Over locking two edges continuously, cut off automatically;
Double-layer feeding, two pieces at one time (1,250 pcs/hour);
Automatic label-feeding;
Automatic fabric cutting and thread trimming;
Automatic stack-up;
Intelligent touch-screen operating system;
SPV data management system (cloud management);
Automatic one-button start system, convenient operation;
Automatic edge-cutting, size-standardized;
The productivity of this machine is 30,000 pcs/day (24 hours); one set of this machine could save 6 labors which equals RMB 350,000/year.
重慶金貓:七款鋼領鋼絲圈適紡性強
RFc (黑金) 高速耐磨鋼絲圈
選用進口材料,采用高精密設備加工,通過特殊復合表面處理,具有極高的耐磨性和自潤滑特性。
無走熟期,紡紗斷頭、毛羽、飛圈等減少20%~30%; 紡紗速度可達18000 RPM以上, 使用壽命15~20天; 是高速環錠紡、高速緊密紡、賽絡紡、包芯紗、色紡等各種紡紗的首選產品, 替代進口。
TPc(黃晶)鋼絲圈
選用進口材料, 采用高精密設備加工, 通過具有自主知識產權的TP加工技術處理, 大幅度提高了自潤滑性和耐磨性。
無走熟期, 紡紗過程斷頭、毛羽、飛圈等減少15%~20%,使用壽命達到15~18天,紡紗速度可達17000 RPM以上, 適紡性強, 替代進口。
BSc(藍寶石)鋼絲圈
選用進口材料,采用高精密設備加工, 通過擴散滲透技術處理, 具有很好的自潤滑、長壽命特性, 以及性價比優勢。
無走熟期, 紡紗過程毛羽、斷頭、飛圈等減少10%~15%,使用壽命達到10~15天, 紡紗速度可達16000 RPM以上, 適紡性非常強, 替代進口。
GHJ高耐磨精密鋼領
采用優質軸承鋼材料,通過特殊滲透處理和化學熱處理,基體硬度達到84~85 HRA。
耐磨性能是鍍鉻的1~2倍; 使用壽命5~8年,特別適合高速高耐磨紡紗需求。
JD高精密鋼領
采用優質的GCr15軸承鋼材料, 圓度、平行度、平面度控制在≤0.010mm,通過精密電鍍及研磨拋光處理, 膜層厚度達到10微米以上。
具有很好的耐磨性能,使用壽命5~6年。
BC型錐面鋼領
通過對原材料、加工裝備、表面處理等方面的升級改造,使得BC型下支承錐面鋼領,配用BS BC6 d 鋼絲圈,20多年在混紡和化纖領域獨占鰲頭, 長盛不衰。
D CHgT系列集落鋼領
采用軸承鋼材料經特殊加工工藝制造;集體落紗留頭率提高60%以上。
具有很好的耐磨性能,使用壽命4~5年。
Chongqing Jinmao: Seven products of better spinning performance
RFc ring traveller
With imported material, precision machining, special surface treatment, RFc ring traveller has high wear-resistant and self-lubricating properties.
Easy running in. A reduction of 20% - 30% on breakage, hairiness, flying-off. Spindle speed up to 18,000 RPM or more, life 15 - 20 days. RFc ring traveller is always the first choice for high speed spinning, and for compact, siro, core-spun, color-spun yarn, etc.
TPc ring traveller
With imported material, precision machining, TP processing technology ?, TPc ring traveller has enforced wear-resistant and self-lubricating properties.
Easy running in. 15% - 20% reduction on breakage, hairiness, flying-off. Spindle speed up to 17,000 RPM or more, life 15 - 18 days.
BSc ring traveller
With imported material, precision machining, diffusion technology, BSc ring traveller has good self-lubrication, long life characteristics, as well as competitive cost.
Easy running in. 10% - 15% reduction on breakage, hairiness, flying-off. Spindle speed up to 16,000 RPM or more, life 10 - 15 days.
GHJ ring
With high quality bearing steel material, and special heat treatment at depth, GHJ ring has hardness 84 - 85 HRA.
5 - 8 years life time, ideal for high speed and harsh fiber spinning.
JD ring
With GCr15 bearing steel, roundness and parallelism and flatness tolerance all within 0.010 mm.
5 - 6 years life time.
BC ring
With optimization on raw materials, processing equipment, surface treatment, BC ring, applied with BS BC6 d ring traveller, satisfies synthetic and blended spinner for more than 20 years.
D CHgT ring
With high quality bearing steel material, and special processing, D CHgT ring can reduce end breakage by 60% or more for integrated doffer.
4 - 5 years life time.
宋和宋:國際上最具競爭力的電子提花機品牌
成立于1999年的宋和宋智能科技有限公司,立足國際,走過了20年風雨歷程,逐步建立了中國、印度、印尼、土耳其為中心重點市場的產業化布局,具備年產電子提花機5000臺(套)、月產提花電磁組件360000個的生產能力,被譽為國際上最具競爭力的電子提花機品牌。
公司生產的“宋和宋”電子提花機產品性價比高、競爭力強,產銷量世界第一,其中高端提花市場份額達70%以上,產品覆蓋中國、印度、越南、巴基斯坦、土耳其等三十個國家和地區。
在科技創新上,力主自主研發?!凹夹g是企業發展的第一生產力”,宋和宋作為一家高端提花織造裝備及其關鍵零部件的研發、生產、經營、服務于一體的國家級高新技術企業,擁有授權專利四十余項,其中發明專利十項,軟件著作權3項,是中國提花織造領域自主創新能力最強、擁有核心專利技術最多的企業。
宋和宋秉承“一切以提升用戶體驗滿意度”的宗旨,貫徹“super”“service”理念,在產品設計上不僅根據市場現時需求,不斷突破更從長遠發展出發,深耕細作,精益求精,同時不斷更新設計,建立了可以滿足不同市場不同需求的全系列電子提花機產品庫。隨時提供引領市場的產品。
產品亮點
近年來,針對紡織市場向高經密、大針數、高附加值產品方向發展,宋和宋科技成功發展了大針數電子提花機,目前最大針數可以做到38000針以上;
針對印度地區低速小劍桿織機推出經濟適用機型SA5、SE5,平開口織造,無小拉桿軸承機構,結構更緊湊,可靠穩定性價比高,更低投入、更高回報;新推出的SE5還采用了耐磨塑料齒輪傳動結構設計,相對比鋼齒輪傳動具有重量輕,慣性小,噪音低,自潤滑耐腐蝕的特點,更加適宜印度市場織造環境;
世界首創雙側共軛凸輪驅動SDLX雙側共軛凸輪型電子提花機,雙側凸輪,受力減半,高載荷、高轉速、長壽命;
針對非洲布面料開發的專用SEJ168H高速提速型電子提花機設計車速1000轉,優化了機身機構,加強了傳動部件,低矮的機身提高穩定性,鑄造與吸塑相結合減震降噪,全密封運行保證組件使用壽命;
針對寬幅劍桿在原鏈條結構基礎上增加旋轉變速裝置,正弦曲線與凸輪曲線疊加更便于引緯。
宋和宋提花機具有高可靠、高效率、高回報的特點,無論在產品種類、穩定性還是在市場占有率上,都處于領先地位,得到行業的一致認可。宋和宋智能科技將打造“本地化”、“技術型”、“高效率”、“全領域”、“一站式”五位一體的服務模式,將持續在世界各地組建最高效的本地化服務團隊,不斷加強服務工程師技術培訓,提升專業技能,進一步提升服務效率,第一時間恢復用戶現場,針對所有品牌、所有型號的提花機,提供服務并進行優化和升級。
S&S Intelligent Science and Technology: Winning a leading competitive position in electronic jacquard field
Jiangsu S&S Intelligent Science and Technology Co., Ltd., since its establishment in 1999, has gradually established the industrial layout of international markets, focusing on China, India, Indonesia and Turkey. With an annual production capacity of 5,000 electronic jacquard machines(jacquard sets) and 360,000 monthly jacquard electromagnetic components, “S&S”is regarded by the industry as the most competitive electronic jacquard brand in the world.
The “S&S” electronic jacquard products have high cost performance and strong competitiveness, seeing annually doubled production and sales volume for three consecutive years. In 2018, the sales revenue reached about 340 million RMB, and the production and sales volume ranked No.1 in the world. Its high-end jacquard products enjoy a high market share over 70%, covering 30 countries and regions such as China, India, Vietnam, Pakistan, Turkey, etc.
In regard to technological innovation, the company has been always committed to independent research and development.“Technology is the first productivity of enterprise development”. S&S Intelligent Science and Technology, as a national high-tech entity integrating R&D, production, operation and service of high-end jacquard weaving equipment and its key components, has more than 40 authorized patents, including 10 invention patents and 3 software copyrights. It enjoys the strongest independent innovation ability and the most core patent technologies in Chinas jacquard weaving field.
Adhering to the enterprise tenet of“user-experience-improvement centered”, S&S Intelligent Science and Technology always implements the concept of “Super Service”. In product design, according to the current market demand, it constantly updates the design and provides marketleading products at any time from the longterm development. The full range of electronic jacquard machine products can meet various needs of different markets.
Product highlights
Especially in recent years, in response to the development of textile market towards high warp density, large quantities of needles and high value-added products, S&S Intelligent Science and Technology has successfully developed electronic jacquard machines with large needle number, and the maximum number of needles can be more than 38,000 at present;
In view of the low-speed rapier looms in India, the economically affordable SA5 and SE5 were introduced, which are featured with flat open weaving, without small draw-bar bearing mechanism, more compact structure, high reliability, stability & cost-effectiveness, lower investment, and higher return. The newly launched SE5 also adopts the design of wear-resistant plastic gear transmission structure. Compared with steel gear transmission, it is characterized by light weight, low inertia, low noise, selflubricating and corrosion resistance, and is more suitable for the weaving environment in the Indian market;
SDLX double-sided conjugate cam jacquard machine, the worlds first jacquard machine driven by double-sided conjugate cam, is featured with double-sided conjugate cam, halved force, high load, high rotation speed, and long service life;
The SEJ168H high-speed electronic jacquard machine specially designed for African fabrics has a speed of 1,000 rpm, optimizes the machine structure, and strengthens the transmission components. In addition, the low frame improves the stability, and the combination of casting and plastic is for shock absorption and noise reduction, while fully sealed operation can ensure the service life of the components;
For the wide rapier, the rotary shifting device is added on the basis of the original chain structure, and the sinusoidal curve and the cam curve are superimposed to facilitate the weft insertion.
The “S&S” electronic jacquard machines are characterized by high reliability, high efficiency and high return, winning a leading position in terms of product varieties, stability and market share. S&S Intelligent Science and Technology will create a five-in-one service model featured by“localization”, “technology-based”, “high efficiency”, “full range” and “one-stop”, and will continue to build efficient localized service teams around the world to further improve service efficiency and restore the user site in the first time.
江蘇潤山:力推五款針織機
Jiangsu Runshan: Focusing on five knitting machines
江蘇潤山將重點推出RSDT-SXTH 雙面電腦提花機(兩面提花)、RS-S/K雙面開剖機、RSDT-D/W3 三線衛衣提花機、RSDT-S雙面電腦提花機、RSDT-TXYQ 雙面移圈調線提花多功能機等五款提花針織裝置。
RSDT-SXTH 雙面電腦提花機(兩面提花)上下針筒均采用8段電子選針系統,USB花型輸入接口,操作簡單;可編織出兩面都帶有花型的面料,能省去服裝加工后整理的復合工序。可應用于高檔服裝面料,圍巾、床上用品等。另外可根據客戶要求改良成高機腳,滿足厚織物大卷裝需要。
RS-S/K雙面開剖機采用全新創意設計及超高精度的安裝校準要求,完全經由先進的設計軟件和CNC處理,領先同行業設計水準及設計環境,強調機臺整體結構穩定性及各部件的配合精度要求,使織出布面高度平整,無隱橫條、陰陽板等缺陷,適用于瑜伽、運動等高檔服裝面料。
RSDT-D/W3 三線衛衣提花機采用智能化電腦選針系統,通過花型設計可編織各種帶花型的運動、休閑等三線衛衣面料。通過變換三角等部件,可以編織各類單面提花面料,及網眼提花面料。
RSDT-S雙面電腦提花機技術性能經中國紡織工業聯合會鑒定為國際先進水平。采用全新創意設計及超高精度的安裝校準要求,完全經由先進的設計軟件和CNC處理,領先同行業設計水準及設計環境,強調機臺整體結構穩定性及各部件的配合精度要求,可織出超薄高密度提花面料,適用于高檔提花羊毛衫、T恤、男女西裝、運動服等提花面料。
RSDT-TXYQ 雙面移圈調線提花多功能機技術性能經中國紡織工業聯合會鑒定為國內先進水平。本機是一款多功能一體機,在電腦提花系統中增加選色系統,并加裝調線頭,同時實現移圈、調線、提花功能,能夠編織具有橫條紋、網眼、凹凸感等特殊視覺效應的面料,增加氨綸裝置,可隨心所欲的編織各種花型用于休閑和t恤面料。
自主研發的調線頭,已獲得多項發明專利,功能上突破解決了普通調線頭存在的缺陷。
Jiangsu Runshan mainly promotes RSDT-SXTH computerized double jacquard knitting machine (dial and cylinder both jacquard), RS-S/K double jersey machine open width, RSDTD/W3 computerized three fleece jacquard knitting machine, RSDT-S computerized double jacquard knitting machine, RSDT-TXYQ computerized transfer rib jacquard with auto striper machine (multifunctional).