紡紗設備

紡織行業過去幾十年的快速發展經歷充分印證，行業要發展，設備須先行。

6月12～16日在上海召開的中國國際紡織機械展覽會暨ITMA亞洲展覽會（ITMA ASIA + CITME 2020）既是對“十三五”紡機技術成果的“匯報”，也是對未來五年技術發展的預演業內人士都在期盼展會的早日到來，也希望此次展會能夠打開未來紡機未來發展的“盲盒”，在短短五天時間里肩負起帶領展商和觀眾觸摸“未來已來，智慧賦能”大勢的重擔。

The rapid development of the textile industry in the past few decades has also been fully reflected in the experience， that is， the development of the industry， equipment must be the first.

ITMA ASIA + CITME 2020， which will be held in Shanghai from June 12 to 16， is not only a summary of the technological achievements of textile machinery during the 13th Five-Year Plan period， but also a preview of the technological development in the next five years. Industry insiders are looking forward to the early arrival of the exhibition， and hope that this exhibition can open the “mystery box” of the future development of textile machinery， and shoulder the responsibility of leading exhibitors and visitors to touch the trend of “the future is here， wisdom is here” in just five days.

我國是紡織大國，2020年年底已基本達成紡織強國目標。過去十幾年，中國紡織無論是在規模數量還是在質量發展方面都實現了巨大增長，這些巨大變化的背后與紡紗設備的快速發展密不可分，裝備進步夯實了行業發展基礎。

“十三五”期間，國內棉紡設備以平均每年400多萬錠的環錠紡、30多萬頭的轉杯紡數量供應國內外市場，企業的自主創新能力不斷提高。過去五年，棉紡成套設備單機智能化、輸送系統自動化水平不斷提高、網絡技術與裝備更深入融合，一批智能化紡紗工廠（生產線）相繼投入運行。多個創新項目突破精梳瓶頸，棉精梳機實現了棉卷自動輸送、自動換卷、自動生頭的全自動功能并批量投放市場；環錠細紗機超長車1824錠細紗機已經實現小批量應用，電子牽伸、電子加捻、單錠檢測等功能提高了細紗機的自動化及智能化水平；落紗留頭率大幅提高，運行效率、紡紗質量也有了不同程度的提升；托盤式自動絡筒機在高效供紗和插管系統方面也取得進展。

隨著單機裝備智能化、輸送系統自動化、網絡技術與裝備深度融合，一批智能化紡紗工廠（生產線）相繼投入運行，其中裕大華項目不僅采用了清梳聯、全自動精梳、粗細絡聯、筒紗自動包裝，還采用AGV自動搬運視覺導航技術及智能物流系統，使梳棉至并條、并條至粗紗等工序也實現了自動化和連續化，并實現了部分流程在線監控與信息采集，具有工藝參數優化和自動調整、智能配棉管理、質量追溯、全流程回花（絲）收付、訂單實時跟蹤等功能，使萬錠用工減到15人以下。

可以看出，設備的自動化、連續化、信息化是企業追求的目標，如絡筒機、并紗機自動換管裝置；細紗管尾紗自動清除設備；新型細絡聯系統，包括細紗機群及絡筒機群，若干組細紗機群之間與絡筒機群之間設置主輸送軌道，通過主輸送軌道將若干支線輸送聯接在一起。

China is a textile power， and by the end of 2020， China has basically achieved the goal of textile power. Over the past decade or so， Chinas textile industry has achieved tremendous growth in both scale and quality. Behind these tremendous changes are inseparable from the rapid development of spinning equipment. Equipment progress has consolidated the foundation for the development of the industry.

During the 13th Five-Year Plan period， domestic cotton spinning equipment with an average of more than 4 million ring spinning spindles and 300，000 spinning rotors was supplied to the domestic and foreign markets each year， enterprises independent innovation ability continues to improve. In the past five years， a number of intelligent yarn spinning factories （production lines） have been put into operation， with the complete set of cotton spinning equipment becoming more intelligent， the automation level of the conveying system increasing， and the integration of network technology and equipment becoming more in-depth. A number of innovative projects have broken through the bottleneck of combing， and the cotton comber has realized the automatic functions of automatic lap conveying， automatic lap change， and automatic spinning up and put them into the market in batches. The 1824 spinning frame has realized the application of small batch， electronic drafting， electronic twisting， single spindle detection and other functions to improve the automation and intelligent level of spinning frame； the doffing rate has been greatly improved， the running efficiency and the spinning quality have also been improved in different degrees. Progress has also been made in efficient yarn feeding and intubation systems for tray automatic winder.

With the intelligentization of stand-alone equipment， the automation of conveying systems， the in-depth integration of network technology and equipment， a number of intelligent spinning factories（production lines） have been put into operation one after another. Among them， the Yudahua project not only adopts chute feed machine， automatic combing， roving-spinning-winding unit and auto pack. It also adopts AGV automatic handling visual navigation technology and intelligent logistics system， so that the processes from carding to drawing， drawing to roving are also automated and continuous， and online monitoring and data collection part of the process are realized， with process parameter optimization and automatic adjustment， intelligent cotton distribution management， quality traceability， and real-time order tracking， etc.， reducing the number of workers per 10，000 spindles to less than 15 people.

It can be seen that the automation， continuity， and informationization of equipment are the goals pursued by enterprises， such as automatic bobbin changing devices for winders and double yarn winding frames； automatic yarn removal equipment for yarn tube； new-type spinning-winding unit system comprises groups of spinning frames and groups of winders， the main conveying track is set between the several groups of spinning frames and the groups of winders， through which a number of feeder lines are connected together.

應用案例

Application cases

智能化程度更高、用工更少，這是行業未來的發展趨勢，也是本屆展會的一個亮點。“十三五”期間，紡紗智能化生產示范線線在行業內取得了較大發展，江蘇大生、武漢裕大華、山東魏橋等企業在這方面都做了許多探索，并取得了較好的成果。

江蘇大生

“為了實現高質量發展，江蘇大生一直在推進智能化生產裝備的改造提升。目前智能化生產線達到集團紡紗總規模的33%左右，預計到今年年底我們的智慧化工廠項目投產后，智能化紡紗生產線規模將達到60%左右”，大生集團副總經理趙志華表示。在談到公司實現智能化紡紗生產以后，出現了哪些變化時，他說：“產品質量得到有效提升；產品質量實現了在線監控；車間績效實現了數據化管理，不管運轉操作還是設備維護，每個人所做的事、事情做得怎么樣、做事的快慢都能體現，實現了自我管理。”

趙志華介紹，大生的數字化車間設備，很多是和經緯紡機聯合開發、定制的，所設計的功能在生產和管理過程中都得到了充分的利用，并且在設備投產后的生產管理過程中，還在不斷的開發完善。

武漢裕大華

武漢裕大華10萬錠智能紡紗項目以打造全面信息化、數據化、智能化相融合的全流程智能化紡紗示范工廠為目標，從清梳聯到粗細絡聯，通過e系統的全面管控實現整體連續化、智能化；達到萬錠用工15人以內，真正實現“無人值守車間”和“無人化工廠”；生產效率提高20%以上，運營成本降低20%以上，產品升級周期縮短30%以上，產品不良品率降低20%以上，單位產值能耗降低10%以上。

山東魏橋

魏橋紡織綠色智能一體化項目，是魏橋紡織股份有限公司加快新舊轉換，推動企業轉型的重點工程。全部采用當前世界最先進的生產設備，更好的體現了“生產全程自動化”、“控制系統智能化”、“在線監測信息化”、“制造過程綠色化”。

公司購置經緯智能公司的62臺JWF1580智能超長1824錠細紗機，于2019年9月全部安裝調試達產。運轉一年以來，質量好，錠速高，能耗低，用工少，體現出經緯細紗機優良自動化程度和綜合性能；生產效率高，適應品種廣，紗線品質好，例如：純棉60支，3根/千錠時斷頭，錠速可達19000r/min，落紗留頭率99.5%以上。

Higher intelligence and less labor， which is the future development trend of the industry， is also a highlight of the exhibition. During the 13th Five-Year Plan period， the demonstration line of intelligent spinning yarn production has achieved great development in the industry. Jiangsu Dasheng， Wuhan Yudahua， Shandong Weiqiao and other enterprises have made a lot of exploration and achieved good results.

Jiangsu Dasheng Group Co.， Ltd.

“In order to achieve high-quality development， Jiangsu Dasheng has been promoting the transformation and upgrading of intelligent production equipment. At present， the intelligent production line accounts for about 33 percent of the groups total spinning， and is expected to reach about 60 percent by the end of this year when the smart chemical plant project is put into operation， ” said Zhao Zhihua， deputy general manager of Dasheng Group. When talking about the changes that have taken place since the company moved to smarter spinning， he said， “Product quality has been effectively improved； the product quality can be monitored online； the performance of the workshop has realized data management， no matter the operation or equipment maintenance， what everyone has done， how well they have done， how fast they have done things can be reflected， and selfmanagement has been realized.”

Zhao Zhihua introduced that some Dasheng digital workshop equipment is jointly developed with Jingwei Intelligent Textile Machinery Co.， Ltd. The designed functions have been fully utilized in the process of production and management， and the process of production and management after the equipment is put into production， it is still being constantly developed and improved.

Wuhan Yudahua Textile and Garment Group Co.， Ltd.

Wuhan Yudahuas 100，000-spindle intelligent spinning project aims to build a full-process intelligent spinning demonstration factory that integrates information， data， and intelligence. From chute feed machine to roving-spinning-winding unit， through the comprehensive control of the E system to achieve the overall continuous， intelligent； the number of employees in 10，000 spindles is less than 15， and the “unattended workshop” and “unmanned chemical factory” are truly realized； production efficiency is increased by more than 20 %， operating costs are reduced by more than 20%， and product upgrade cycle is shortened by more than 30 %， the rate of defective products is reduced by more than 20%， and the energy consumption per unit output value is reduced by more than 10%.

Shandong Weiqiao Pioneering Group Co.， Ltd.

Weiqiao Textile Green and Intelligent Integration Project is a key project of Weiqiao Pioneering Group Co.， Ltd. to accelerate the transformation of the old and the new and promote the enterprise transformation. All the worlds most advanced production equipment is adopted， which better reflects the “whole-process automation of production”， “intelligent control system”， “online monitoring information” and “green manufacturing process”.

The company purchased 62 sets of JWF1580 intelligent super length 1824-spindles spinning frame from Jingwei Intelligent Textile Machinery Co.， Ltd.， and all of them were put into production in September 2019. Since running for a year， good quality， high spindle speed， low energy consumption， less labor， which reflect the excellent degree of automation and comprehensive performance of the Jingwei spinning frame； it has high production efficiency， wide variety， good yarn quality， such as pure cotton 60， 3 yarn end breakage per 1，000 spindle， spindle speed can reach 19，000r/min， doffing rate 99.5% above.

青島宏大Qingdao Hongda

VCRO PLUS多聯式自動絡筒機是全新一代多聯式自動絡筒機，可與生產不同品種的細紗機對接，配置4000錠細紗單錠，實現多種聯接方式（并排或穿插布置），能滿足用戶從6英支至最高支數的紡紗要求；成紗質量優良，操作更為便捷。配置了細紗質量追蹤系統，可快速排除細紗問題，保證紗線質量。設備節能降耗，節省人工，占地面積小，可大幅降低投資成本，投資回報率高。

VCRO PLUS雙紗庫型自動絡筒機能夠滿足用戶使用一臺設備紡兩種紗線的需求，且得到的筒紗品質更優、生產效率更高、維護起來更加簡便。該機采用全新的電氣控制系統，可實現遠程運維及自主診斷，并配備了第三代落筒小車，可實現自動換批、自動借管、多次生頭等功能；配備的筒紗精密定長系統，采用了紅外探測技術和環境補償算法，筒紗定長精度可控制在±0.3%以內；其單錠氣圈跟蹤系統的筒紗卷繞張力更加均勻，百根萬米斷頭數顯著降低；其張力實時檢測閉環控制系統、筒紗防腰帶紗系統、筒紗紗疵精準吸取系統、單錠智能供管系統和單錠智能報警系統提高了單錠生產效率及筒紗品質；雙紗庫型自動絡筒機利用了RFID技術對雙品種管紗進行全流程輸送、分配管理，且單錠具備雙重檢測保護，確保管紗品種管理準確可靠。一鍵設定雙品種單錠分配比例，使品種管理模式更加靈活；其管紗質量追蹤系統可以識別管紗壁上的芯片，將問題管紗追蹤到細紗機，使得用戶解決紗線問題更加快捷有效。

JWF1217新型梳棉機單元組實現了高產、高質與智能化的完美結合，可滿足不同用戶的紡紗需求。

梳理區大：錫林抬高，梳理弧長3m，工作幅寬1.3m，梳理面積3.9㎡，分梳能力強，保證卓越的生條質量水平。回轉蓋板數量增加，隔距調節更加精準：參與分梳的回轉蓋板數量增加，錫林蓋板隔距調節點增加，蓋板分梳能力更強。

給棉喂入工藝突破，提高給棉刺輥區開松能力。采用大直徑給棉羅拉，加強對纖維握持，提升喂入效率，提高給棉刺輥區開松能力；關鍵梳理元件錫林、刺輥、蓋板、刷輥均采用單獨變頻電機傳動，工藝調節更方便。

四位一體式勻整系統，保證生條定量的穩定。自調勻整系統采用清花智能供棉、棉箱PID控制、后環、前環四位一體式勻整系統，保證生條重量的穩定；便捷操作，精細調控，可配備物聯網模塊，實現參數及運行狀態的遠程監控；人機交互采用新模式人機界面，應用LED燈帶多色彩組合顯示設備運行狀態，使用FRID技術實現工藝分級、權限解鎖、便捷操作。

全方位的智能安全防護措施，確保設備安全。智能化安全防護系統采用錫林接針保護、梳理區溫度監控、金屬檢測等防護功能，全方位提升梳棉機安全性能；智能化在線檢測系統可選配蓋板隔距在線檢測、棉結在線檢測、落雜在線檢測等智能化檢測系統，設備運行過程中實時監控關鍵工藝參數。

采用創新的圈條增容工藝，相同規格的條筒根據紡紗原料和工藝的不同要求，可以實現20%～50%的增容效果，減輕操作工勞動強度，減少并條接頭次數，提高成紗質量指標。

JWF1081稱重給棉機實現了理論與實踐的完美結合，可精確與細致的纖維混合。適用于純棉、色棉及65mm以下化學纖維，產量400kg/h，稱重精度達1%，主要用于清梳聯流程中對2～6種不同原料稱重、喂入并進行均勻混合，消除因原料比例不均勻引起紗線的色差等問題。

精確伺服精準應用，創新三點懸掛式稱重；獨立稱重單元，避免振動影響；先進電氣控制及智能化稱重補償；四面排風大儲棉箱，供棉精確。穩定進口電氣控制元件；特殊材質稱重斗，輕、薄、結構穩固；設備模塊化設計，機械結構簡單可靠；方便生產配方管理，多品種生產靈活切換；生產數據透明直觀。

遠程運維系統

青島宏大遠程運維系統是為應對紡紗企業對技術人員流失、優化設備管理、提升生產精準化管理、實現工廠信息化等方面需求而研發的新一代紡紗管理系統，采用先進的大數據技術平臺、物聯網采集平臺、高可用時序數據庫等多項先進技術，提供多種解決方案，能夠多方位的滿足各類客戶的需求，實現高效化、專業化、精細化服務。

遠程運維系統通過電腦和移動端APP、智能手環等，使管理、維保、擋車人員隨時隨地可以看到自己所關注的信息，實現生產、輪班數據方便、快捷、準確傳遞。

設備結合大數據算法，通過關鍵器件數據和紗線質量AI輔助診斷，彌補車間技術人員不足的短板，有效減少車間人員工作量；實現紡紗設備的實時運行狀態檢測、問題秒級感知，智能分析隱患和預警，及時有效處理，避免故障發生；記錄設備運行關鍵數據，還原故障情景，幫助相關人員查找、解決故障根本原因。

通過故障預警、維護保養、備件更換、生產數據、能耗等多維度的數據解讀，實現無人化數據采集、分析，替代現有的人工產量、質量、維保、能耗等各種報表，專業的技術人員為紡紗工廠提供全方位、全天候、全過程的服務，為無人化數字工廠提供系統保障。

精準診斷，提質增效。實現紡紗設備算法智能分析、專家協同遠程故障會診、遠程程序升級、專家問題處理經驗庫固化，精準診斷從而縮短故障處理時間，大幅提升運維效率。

VCRO PLUS multi-connected automatic winding machine can connect with different types of spinning frame and equip 4000 spindles single spinning， which realizes multiple connection methods （parallel or intersperse setting） and the spinning requirements of 6 to the highest counts. And the forming yarn has great quality and is easy to operate. In addition， it also equips quality tracking system of fine yarn， which can quickly eliminate spinning problems and ensure yarn quality. This new machine performs really well in saving energy， consumption and labor， occupying smaller area， which can greatly reduce the investment cost， and has a high return on investment.

The VCRO PLUS double magazine automatic winder can meet the needs of users for spinning two kinds of yarns with one device， and the obtained bobbin yarn has better quality， higher production efficiency and easier maintenance. The machine adopts a brand-new electrical control system， which can realize remote operation and maintenance and self-diagnosis， and is equipped with the third-generation cylinder doffing trolley， which can realize the functions of automatic batch change， automatic tube borrowing； The equipped accurate length fixing system of bobbin yarn adopts infrared detection technology and environmental compensation algorithm， and the length fixing accuracy of bobbin yarn can be controlled within 0.3%； The winding tension of bobbin yarn of single spindle balloon tracking system is uniform， the number of broken ends per 100，000 meters is significantly reduced， and the production efficiency is greatly improved； Its tension real-time detection closed-loop control system， bobbin anti-waist yarn system， bobbin yarn defect accurate absorption system， single spindle intelligent pipe supply system and alarm system improve single spindle production efficiency and bobbin yarn quality； In addition， the double-yarn magazine automatic winder uses RFID technology to manage the whole process of conveying and distributing double varieties of bobbin yarns and the single spindle has double detection protection， which ensures the accurate and reliable management of bobbin yarn varieties. It can also set the distribution ratio of double varieties and single spindle with one button， which makes the variety management mode more flexible； The bobbin yarn quality tracking system can identify the chip on the yarn wall and track the problem bobbin yarn to the spinning frame， which makes the user solve the problem more quickly and effectively.

JWF1217 new carding machine unit realize the perfect combination of intelligent， high-yield and high production and meet the needs of different customers. Major adjustments in carding technology ensure high production and high yield.

Big carding area： The raised cylinder， 3m of carding arc length， 1.3m of working width， 3.9 square meters of carding area ensure the excellent quality of card sliver. With the increase of the number of revolving flats， the spacing pitch is more accurate： the number of revolving flats participating in carding increases， the spacing adjustment points of cylinder flats increase， and the carding ability of flats is stronger.

Breakthough of cotton feeding technology improves the opening and carding ability of area in taker-in.It adopts large-diameter cotton feeding roller to strengthen the grip of fiber， improves the feeding efficiency and improves the opening ability of cotton feeding roller area； The key carding elements， such as cylinder， taker-in， flat and brush roller， are driven by independent variable frequency motors， which makes the process adjustment more convenient.

Four-in-one leveling system makes sure the stability of card sliver production.Automatic leveling system adopts four-in-one system of intelligent cleaning and supplying， cotton box PID control， back ring and front ring， which is easy to operate， precise to control. Equipped with Internet of Things modular， it realizes remote monitoring of parameters and running status. Man-machine interaction adopts a new mode of man-machine interface， LED light strip with multi-color combination is used to display the running status of equipment， and FRID technology is used to realize process classification， authority unlocking and convenient operation.

All-round intelligent safety protection measures to ensure equipment safety. The intelligent safety protection system adopts cylinder needle protection， carding area temperature monitoring， metal detection and other protection functions to improve the safety performance of carding machine in all directions； Intelligent on-line detection system can be equipped with intelligent detection systems such as online detection of flat spacing， online detection of neps， online detection of impurities， etc.， to monitor key process parameters in real time during equipment operation.

Coiler expansion technology adopts the innovative technology of expanding capacity of coils， according to the different requirements of spinning raw materials and processes， the same specification of coils can achieve the effect of increasing capacity by 20%-50%， reduce the labor intensity of operators， reduce the number of drawing joints and improve the yarn quality index.

JWF1081 weight cotton feeder realizes the perfect combination of theory and practice， and can accurately and finely mix fibers. It is suitable for pure cotton， colored cotton and chemical fibers below 65mm， with output of 400kg/h and weighing accuracy of 1%. It is mainly used to weigh， feed and mix 2 to 6 different raw materials evenly in the opening-carding process， so as to eliminate the problem of yarn color difference caused by uneven proportion of raw materials.

Precision application， innovative three-point suspension weighing； Independent weighing unit to avoid the influence of vibration； Advanced electrical control and intelligent weighing compensation； Large cotton storage box with air exhaust on all sides， accurate cotton supply. Imported electrical control instruments； Special materials weighing bucket and light， thin and stable structure； modularization design and reliable mechanical structure. Production formula management， flexible switching of multi-variety production； Transparent and intuitive production data.

Remote maintenance system

Qingdao Hongda Remote Operation and Maintenance System is a new generation of spinning management system developed to meet the needs of spinning enterprises for technical staff loss， optimizing equipment management， improving production precision management， realizing factory informationization， etc. It adopts many advanced technologies such as advanced big data technology platform， Internet of Things acquisition platform， high availability time series database， etc.， and provides a variety of solutions， thus meeting the needs of various customers in various directions and realizing efficient， professional and refined services.

Multiple terminals and multi-screen interaction control the whole process. The remote operation and maintenance system enables operators to see information anytime and anywhere through computers， mobile APP and smart bracelets， and realizes convenient， fast and accurate data and shift transmission.

Equipment diagnosis center based on big data +AI diagnosis. The equipment combines big data algorithms to assist diagnosis through key device data and yarn quality AI， making up for the shortcomings of insufficient workshop technicians and effectively reducing the workload of workshop personnel； Realize real-time running state detection and problem second-level perception of spinning equipment， intelligently analyze hidden risks and early warning， and deal with them in time and effectively to avoid faults； Record the key data of equipment operation， restore the fault scenario， and help relevant personnel find and solve the cause of the fault.

Through multi-dimensional data interpretation such as fault warning， maintenance， parts replacement， production data， energy consumption， etc.， unmanned data collection and analysis can be realized， which can replace the existing reports such as manual output， quality， maintenance， energy consumption， etc.， and professional technicians can provide all-round， all-weather and whole-process services for spinning factories and provide system guarantee for unmanned digital factories.

Accurate diagnose improves the production and efficiency. Intelligent analysis of spinning equipment algorithm， expert collaborative remote fault consultation， remote program upgrade， collection of expert problem handling experience and other accurate diagnose shorten the fault handling time and greatly improve the operation and maintenance efficiency.

沈陽宏大Shenyang Hongda

沈陽宏大紡織機械有限責任公司主要生產和經營應用于紡織業的并條機、整經機、噴氣織機等產品和專件。本屆展會上，沈陽宏大將展出JWF1366型單眼高速勻整并條機。該機是公司根據近年全球多個國家客戶的勻整設備使用經驗，融合優化了勻整系列產品的技術優勢，而研發制造的新機型。該機高效節能，輸出速度可達1000m/min，配備超大吸風系統，人性化的勻整向導，更可選多備筒裝置，以及遠程運維，實現實時監控，省工省心。

Shenyang Hongda Textile Machinery Co.， Ltd. mainly produces and deals in drawing machines， warping machines， air jet looms and other products and special parts used in textile industry. Shenyang Hongda mainly JWF1366 single delivery high speed leveling drawing frame in this exhibition. It is a new modal developed and manufactured by Shenyang Hongda， which integrated the technological advantages of leveling collection according to the using experience of customers from various countries. This machine has high efficiency with large suction system， and the output speed reaches 1000m/ min. Manual direction of leveling， multi-optional devices and remote operation and maintenance can realize real-time monitor， which saves both labor and energy.

天津宏大Tianjin Hongda

本次展會上，天津宏大主推JWF1457型（56錠）自動落紗粗紗機。該機是外置式自動落紗粗紗機，錠距：185mm， 全電子牽伸機構，取消全部工藝變換輪；上下龍筋采用齒形帶分組傳動，傳動平穩，噪音低；通過CCD裝置，實現紡紗張力智能調節。

In this exhibition， Tianjin Hongda mainly introduce JWF1457 （56 spindles） automatic doffing and roving frame. This machine is external type automatic doffing roving frame， its spindle spacing is 185mm， with full electronic drafting mechanism， and it cancels all process wheel changing； It adopts the toothed belt to deliver， the drive is stable， and the noise is low； By CCD device， the spinning tension can be adjusted intelligently.

鄭州宏大Zhengzhou Hongda

鄭州宏大新型紡機有限責任公司專注于開清棉及清梳聯合機全系列產品的研發、制造和服務。近年來，公司先后榮獲“國家科技進步二等獎”“中紡聯科技進步一等獎”“中國恒天集團科技進步二等獎”等三十多項榮譽；累計申報發明、實用新型、外觀等專利共計64項，其中獲得授權46項；公司被認定為“中國紡織機械行業清梳聯合機研發中心”。

本次展會鄭州宏大參展展品是高產梳棉機（JWF1216-120）。全流程智能化自適應控制技術，高效精準的排雜裝置，便捿的工藝調整系統，全新高速高產一體化設計！出條速度最高340m/min，單機最高產量為170kg/h。

Zhengzhou Hongda New Textile Machinery Co.， Ltd. focuses on the R&D， manufacturing and service of the whole series of products of opening and carding machine. In recent years， the company has won more than 30 prizes such as"National Science and Technology Progress Award"， "China National Textile and Apparel Association Technology Progress Award" and "China Hengtian Group Science and Technology Progress Award"； A total of 64 patents such as inventions， utility models and appearances have been declared， of which 46 have been authorized； The company was recognized as "R&D Center of Blowing-carding Machine in China Textile Machinery Industry".

This time， Zhengzhou Hongda exhibits a high-yield carding machine（JWF1216-120）. it has full-process intelligent adaptive control technology， highefficiency and accurate impurity removal device， convenient process adjustment system， and new high-speed and high-yield integrated design. The maximum drawing speed is 340m/min， and the maximum output of a single machine is 170kg/h.

經緯智能Jingwei Intelligent

經緯智能紡織機械有限公司堅持“以客戶為中心”的經營理念，將“為客戶提供最優解決方案”作為公司發展戰略的主線之一，全面推行精細化營銷、精益研發、精益供應鏈、高質量交付、精準服務以及舊機改造、升級換代等全流程質量管控模式，力求把每一個合同訂單都打造成精品。

本次展會經緯智能帶來JWF1288全自動精梳機、JWF1589EJM-432錠高速電錠細紗機兩個機型，全自動精梳機和高速電錠細紗機。

JWF1288全自動精梳機實現了自動退管、自動換卷、自動接頭、自動開車等技術；最高速度可達550鉗次/分鐘；采用90°、110°、130°錫林梳理技術。

JWF1589EJM-432錠高速電錠細紗機整機運行平穩，電錠最高錠速可達25000轉/分；機器采用整節安裝模塊，安裝快速，簡捷；鋼領板及導紗板升降傳動采用由伺服電機傳動的高精度積極式電子升降機構，傳動平穩可靠；牽伸裝置采用全電子牽伸系統，三列羅拉分開傳動；吸棉風道采用雙風道；配四羅拉緊密紡系統；可配單錠檢測系統，粗紗停喂系統等。

Jinwei Intelligent Textile Machinery Co.， Ltd. adhere to the business philosophy of "customer-centered"， "provide customers with optimal solutions" as one of the main company development strategy， fully implementing targetd marketing， research and development， supply chain， high quality and accurate service delivery， and transformation and upgrading for old machines and other whole process quality control model， striving to make every customer satisfied.

In this time， Jingwei brings JWF1288 fully automatic combing machine and JWF1589EJM-432 high speed spinning machine.

JWF1288 automatic combing machine realizes automatic tube return， automatic roll change， automatic tying-in， automatic working； Its speed can reach 55 times/min； It allows 90°， 110°， 130° cylinder carding technology.

JWF1589eJM-432 high speed spinning machine runs smoothly， the highest spindle speed can reach 25000 RPM； The machine adopts the whole section installation module， and the installation is quick and simple； The lifting drive of ring plate and yarn guiding plate adopts high-precision positive electronic lifting mechanism driven， which is stable and reliable. Drafting device adopts full electronic drafting system， three roller separate transmission； Cotton suction duct adopts double air ducts with 4 roller tensioning compact spinning system； And it slao can be equipped with single spindle detection system， roving stop feeding system， etc.

經緯紡機新技術New technology of Jingwei Textile Machinery

本屆展會上，北京經緯紡機新技術有限公司將展出精靈系列異性纖維分檢機和“經緯 e 系統”。

精靈系列異性纖維分檢機，是公司積累20多年的技術研發經驗、30余項知識產權、近千家棉紡企業使用經驗、自主創新推出的全自動智能化異纖分檢設備。本設備適合安裝在清梳聯流程、清花成卷流程、軋花廠流程，能夠實時、高效檢出棉花中各類異纖，包括丙綸絲、麻絲、頭發絲、各色線頭、塑料片、布塊、油花、白色丙綸絲和白線頭、地膜、黑塊等。

JWF0016EP型異纖機的技術特點：人工智能（AI）與基于大數據的深度學習圖像識別技術；分布式嵌入式處理平臺，FPGA+DSP 高速并行處理的硬件架構；領先的linux系統，安全、穩定、可靠；4臺4k進口彩色棱鏡分光相機，生成高清、高分辨率圖像；實時的流速測量、獨創的噴閥快速開啟和自動噴閥時間控制、落棉量少；遠程運維，實時響應，模型可在線升級；15寸觸摸屏人機界面；界面簡潔、操作簡單。

“經緯 e 系統”以棉紡織設備的數據采集為中心，集成產品質量數據、環境數據、能耗數據、人員數據，搭建企業生產數據平臺，可實現 ERP系統與生產過程控制系統無縫連接；實現以訂單流程為核心的“智能調度”，優化排產，進一步挖掘設備產能；實現訂單進度預警、設備狀態預警、質量超標預警、環境超標預警、能耗超標預警；實現智能配棉功能，提升產品質量；實現工藝參數集中控制功能，能優化及簡化全流程工藝參數的設定。

目前“經緯 e 系統”已在國內一流棉紡企業，如無錫一棉、山東如意集團、魯泰紡織、魏橋紡織集團、湖南云錦、江蘇大生集團、華孚集團、江蘇聯發集團、武漢裕大華紡織、河南永安紡織、河南南陽紡織等企業運行，并出口到美國Mohark和SHALL等公司。成為企業進行管理水平提升、產能挖掘、節能增效等不可或缺的管理工具，效果隨著應用的深入正不斷地顯現。

At this exhibition， Beijing Jingwei Textile Machinery New Technology Co.， Ltd. will exhibit the genie series of foreign fiber sorter and “Jingwei E System”.

The genie series of foreign fiber sorter， is the company accumulated more than 20 years of technical research and development experience， more than 30 intellectual property rights， nearly a thousand cotton spinning enterprises experience， independent innovation launched automatic intelligent foreign fiber sorter. This equipment is suitable for installation in the process of chute feed， lap feed， and ginning process. It can detect efficiently all kinds of foreign fibers in cotton in real time， including polypropylene fibers， flax fibers， hair， various color threads， plastic sheets， cloth pieces， polluted cotton， white polypropylene yarn and white threads， plastic films， etc.

Technical characteristics of JWF0016EP foreign fiber sorter： Identification algorithm designed by using artificial intelligence and big data processing mode； distributed embedded processing platform， FPGA + DSP high-speed parallel processing hardware architecture； leading Linux system， safe， stable and reliable； 4 imported 4K color prism spectrophotometer cameras to generate high-definition and high-resolution images； real-time flow velocity measurement， creative spray valve fast opening and automatic spray valve time control， less droppings； remote operation and maintenance， real-time response， model can be upgraded online； 15-inch touch screen man-machine interface； the interface is simple and easy to operate.

“Jingwei E System” focuses on the data collection of cotton textile equipment， integrates product quality data， environmental data， energy consumption data and personnel data， and builds the enterprise production data platform， which can realize the seamless connection between ERP system and production process control system.

Now， the “Jingwei E System” has been used in domestic first-class cotton spinning enterprises， such as Wuxi No. 1 Cotton Mill Textile Group， Shandong Ruyi Group， Luthai Textile， Weiqiao Textile Group， Hunan Yunjin Group， Jiangsu Dasheng Group， Huafu Group， Jiangsu Lianfa Group， Wuhan Yudahua Textile， Henan Yongan Textile， Henan Nanyang Textile and other enterprises and exported to American companies such as Mohark and SHALL. It has become an indispensable management tool for enterprises to improve their management level， expand production capacity， save energy and increase efficiency， and the use effect is constantly appearing with the deepening of the use.

宜昌紡機Yichang Textile Machinery

推廣直捻機及自動化系統

宜昌經緯紡機一直致力于高品質、高效率、低能耗、智能化直捻機的研發和創新，2019年，公司高性能工業絲節能加捻裝備及產業化項目獲得國家科學技術進步二等獎。本屆展會上宜昌紡機將重點推廣直捻機及自動化產品。

新一代K3501F直捻機錠距更短、錠數更多、能耗更低，效率及品質更高：錠距400mm，最大錠數200錠，最大錠速11000rpm；采用全新的骨架結構設計，車頭及機架剛性更強，整機NVH控制更好；采用新型錠罐結構和加捻組件配合，以及新型氣圈位置測控系統，實現更好的節能效果；錠位轉動門結構，加捻組件及錠罐區域可完全敞開，方便內紗上紗、穿紗操作和維護保養；勻捻器、超喂輥、內紗張力器、卷取部件及外紗輸送系統等零部件經優化改進，各項性能指標有效提升。

自動化系統：原紗配送，機器人完成原紗拆垛，上主物流線，以及取空筒管動作；外紗上紗，3種可選方案：一是復合機器人上紗方案，二是懸掛線+整體移動外紗架方案，三是懸掛線+車頂移動機械手上紗方案；內紗上紗，配合新型加捻組件，可實現復合機器人自動上內紗；車尾落紗，卷裝由升降機舉升至物流線，輸送到碼垛工作站；碼垛及存儲，由機器人完成碼垛，AGV自動運輸到指定存儲位；信息管理系統，應用傳感器、RFID、無線通訊及工業互聯網技術，實現生產調度與原紗配送、捻線機上下紗、物流存儲的信息互聯、生產指令的執行與控制。

Introduces direct twisting machine and automatic system

Yichang Jingwei Textile Machinery has been committed to the research and development and innovation of intelligent direct twisting machine of high quality， high efficiency， low energy consumption. In 2019， the companys high-performance industrial yarn energy-saving twisting equipment and industrialization project won the second prize of the National Science and Technology Progress Award. This exhibition， Yichang Textile Machinery will focus on the promotion of direct twisting machines and automation products.

New generation of K3501F direct twisting machines spindle pitch is more shorter， spindle number is more， energy consumption is lower， and the quality and efficiency are higher than before. With 400mm spindle pitch， 200 spindle number largest， brand-new frame structure design， the machines frame head and structure rigidity are improved a lot and the full control of NVH is better. With the help of spindle tank structure and twisting parts and new balloon position test system， it realizes superior energy saving effect. Spindle position structure， twisting component and spindle tank allow to open fully， which is convenient to yarn operation and maintenance. Whats more， after optimization and improvement of the twister， overfeed roller， inner yarn tensioner， coiling parts and yarn conveying system as well as other instruments， various performance indexes are effectively improved.

Automatic system： In raw yarn distribution， the robot complete the original yarn palletizing， main logistics line and the action of taking empty bobbin； There are 3 methods to choose outer yarn loading， they are compound robot yarn loading scheme， the suspension line + overall mobile outer yarn frame scheme， the suspension line + the roof mobile machine hand yarn scheme； in inner yarn loading， with the new twist component， the inner yarn can be loaded automatically by the composite robot； Doffing at the end of workshop， yarn is rolling by the elevator lift to the logistics line， conveying to the palletized workstation； Palletizing is completed by the robot， and yarn is transported to the designated storage by AGV automatically； Information management system， the application of sensors， RFID， wireless communication and industrial Internet technology achieve the production scheduling and raw yarn distribution， yarn spinning machine， logistics storage information interconnection， the execution and control of production instructions.

青島環球集團Qingdao Hicorp Group

本屆展會上，青島環球集團主要展出四向穿梭車立體庫、HCP2025PLUS智能組合式粗紗機、HQMI箱式智能存儲箱、HTBW筒紗智能包裝物流系統等智能化產品。

四向穿梭車立體庫適合低流量、高密度存儲，也適合高流量、高密度存儲。四向穿梭車系統通過隨意變更作業巷道，穿梭車與提升機的配合也更加靈活，柔性；主要應用于紡織工廠原料、成品、紗管、紙管、托盤、輔料等的自動化存儲；主要優點在于提高空間利用率，是普通平庫的3～5倍；通過WMS系統可直接對接企業ERP，MES等企業管理軟件，實現智能出入庫，助力企業倉儲管理實現數字化，智能化；提高企業貨物周轉效率，提高發貨準確性，減少配貨等待時間，避免庫存積壓浪費，提升管理，實現精益生產。

HCP2025PLUS智能組合式粗紗機，全球首創技術，顛覆了粗紗機傳統結構，突破原結構瓶頸，最長錠數可達480錠（小錠距）。主要優勢在于：適應多品種紡紗；廢花可分品種回收，提高廢花回收率（專利技術）；全電子牽伸，取消所有工藝齒輪；專家數據庫使紡紗更簡單；可同時紡兩個完全不同的品種，品種組合更加靈活；更小占地面積，更加減少用工；環球云和遠程運維系統無縫對接。

HQMI箱式智能存儲箱是以料盒為存儲單元的小型立體倉庫。主要應用于機械制造工廠