過去五年,印染機械技術進步的特點和主要特征大致可以簡單概括為:自動化和數字化;控制技術在設備上的應用為節能減排提供了技術保障;高效短流程印染設備更加迎合市場需求;隨著市場面料結構的改變,針織物所占比重逐漸增加,連續式針織物前處理設備逐漸展現其優勢;配備數字化能耗監控系統和余熱回收系統的雙層節能熱拉風拉幅定形機研制成功實現批量生產,顯著提高了生產效率和能源利用效率等方面。比如,全模式染色機可在同一臺染色機中滿足氣流霧化染色、氣液分流染色、溢流染色全模式超低浴比染色,并且可根據具體生產需要多組染色單元同時對多組織物進行染色,提高了設備產品適應性和生產效率,降低了能耗;起剪燙后整理數控成套裝備可通過數控、多目標優化、產品模塊化設計,將絨類織物后整理生產線中起毛機、梳毛機、剪毛機、磨毛機、燙光機等單機實現數控集成及同步聯動控制。
過去五年,針織物連續濕處理設備與工藝逐漸被用戶接受,設備制造企業不斷對機器進行改進,大量應用數控技術,設備流程逐步完善,使這類產品的銷售量逐年上升;采用連續式設備對針織物進行處理具有節水、高效和降低布面損傷風險的優勢,已被很多針織企業了解,近幾年這類設備的銷量也在持續上升。
間歇式染色機大量用于針織物和化纖織物的染色和水洗,工藝成熟,面料產品質量好,節水是這類設備發展的主線。國產氣流染色機基本采用單風機集中供風、組合噴頭的結構形式,使風機能耗明顯降低,同時染色浴比維持在較低水平,染色階段用水節能減排仍是印染機械技術發展的主線,數控技術的應用將大大推動印染行業實現清潔生產。
此外,數碼噴墨印花作為新型印花方式在疫情之下充分體現出了其“小批量、快速反應”的優勢,生產組織靈活,用工少,相對其他行業受疫情沖擊較小,為印花行業帶來了新的市場增長點和轉型升級的機遇。據紡機協會調研統計,數碼直噴印花和高速轉移印花機市場增長較快,近5年保持逐年增長態勢。
In the past five years, the main characteristics of printing and dyeing machinery technological progress can be simply described as automation, digitalization.The application of control technology in equipment provides technical support for energy saving and emission reduction. High-efficiency shortprocess printing and dyeing equipment better meets market demand; With the change of fabric structure in the market, the proportion of knitted fabrics gradually increases, and the continuous knitted fabric pre-processing equipment gradually shows its advantages; The double-layer energy-saving hotair tentering and setting machine equipped with digital energy consumption monitoring system and waste heat recovery system has been successfully developed to realize batch production, which significantly improves the efficiency of production and energy utilization. For example, full-mode dyeing machine not only can meet airflow atomization dyeing, gasliquid split dyeing and overflow dyeing all-mode ultralow bath ratio dyeing in a dyeing machine, but also can dye multiple tissues at the same time with multiple dye units according to the specific production requirements, which improves the adaptability and production efficiency of equipment products and reduces energy consumption. Through numerical control of multi-objective optimization and product modular design, full-set of digital control equipment for raising, shearing, ironing and finishing can realize the single-machine numerical control integration and synchronous linkage control of the raising machine, carding machine, shearing machine, sanding machine and natural luster fininshing machine in the cashmere fabric finishing production line.
In the past years, equipment and technology of contious wet processing in knitted fabric has gradually recieved by customers. Equipment manufacturing enterprises continue to improve machines, apply a large number of numerical control technology, and gradually improve equipment processes, which makes the sales volume of such products increase year by year. Using continuous equipment to treat knitted fabrics has the advantages of saving water, high efficiency and reducing the risk of fabric damage, which has been known by many knitting enterprises. In recent years, the sales volume of this kind of equipment has been increasing continuously.
Intermittent dyeing machines are widely used for dyeing and washing knitted and chemical fiber fabrics. The technology is mature and the quality of fabric products is good. Water saving is the main line of this kind of equipment development. Domestic air-flow dyeing machines basically adopt the structure of single blower for centralized air supply and combined nozzles, which significantly reduces the energy consumption of blowers and keeps the dyeing bath ratio at a low level. Energy saving and emission reduction of water in dyeing stage is still important of technical development in printing and dyeing machinery. The application of numerical control technology will greatly promote cleaner production in printing and dyeing industry.
In addition, as a new printing methods, under the pandemic, digital ink jet printing fully showed its advantages of small batch and quick response. Flexible production management, less labor and less impact subjected by pandemic provide new market increasing point and challenges to transformation and upgrading. According to the statistics of Textile Machinery Association, the market of digital direct ink jet and high speed transfer ink jet is quite fast, which keeps increasing trend in the past 5 years.
應用案例 Application cases
華紡股份有限公司
目前華紡股份有限公司運行中的智能化印染車間1個,含印花生產線26條,運行中的印染智能化車間是國家工信部和中國紡聯行業智能印染示范試點車間,實現了印染設備的全面互聯與控制、印染工藝的全面監控、染化料的智能精準配送以及數字化排產。在建的全面智能化印染車間2個,含生產線16條,項目建成后,預計年產高檔印染面料1.44億米(其中服裝面料9600萬米,家紡面料4800萬米)。
作為印染成套設備智能化生產線企業,公司在實現智能化生產,有以下重大提升和改變:優化工藝執行,保障質量穩定;染化料助劑智能精準配送,保證精確執行提高了效率;過程狀態全面記錄自動干預,綠色生產透明可控;促進管理變革,全面價值提升;高速高效、聯機運行。
智能化的應用為公司實現了多方面提升:品質提升——平均降低返修率5%~10%;生產效率提升——平均生產效率增加20%;庫存減少——平均減少10%~20%;生產周期縮短——平均縮短20%;在制品流轉加快——平均在制品降低50%;勞動力節約——平均作業效率提升20%(節約用工40%以上);設備故障診斷正確率≥95%;產品一次準確率≥92%;單位產品平均能耗(折合標煤)降低20%、水耗降低30%。
Huafang Co., Ltd.
At present, there is one intelligent printing and dyeing workshop in operation in Huafang Co., Ltd., including 26 printing production lines. The intelligent printing and dyeing workshop in operation is an intelligent printing and dyeing demonstration pilot workshop of the Ministry of Industry and Information Technology and China National Textile and Apparel Association, which has realized the comprehensive interconnection and control of printing and dyeing equipment, printing and dyeing process, the intelligent and accurate distribution of dyes and chemicals and the digital production scheduling. There are 2 comprehensive intelligent printing and dyeing workshops under construction, including 16 production lines. After the completion of the project, it is estimated that the annual output of high-end printing and dyeing fabrics will be 144 million meters (including 96 million meters of clothing fabrics and 48 million meters of home textile fabrics).
As printing and dyeing full-set equipment intelligent production line enterprise, the company has the following major improvements and changes: optimazing process execution and ensuring stable quality; Accurate distribution od gye chemicals sdditives ensures execution and improve efficiency; The process state is fully recorded and automatically intervened, and the production process is transparent and controllable; Promoting management reform and enhancing overall value,which leads high-speed, high efficiency and online operation.
The intelligent application has improved the company in many aspects: Quality improvement-reducing the repair rate by 5%-10% on average; Increased production efficiency-average production efficiency increased by 20%; Inventory reduction-an average reduction of 10%-20%; The production cycle is shortened-an average of 20%; The circulation of unfinished products is accelerated-the average unfinished products is reduced by 50%; Labor saving-the average operation efficiency is increased by 20% (saving labor by more than 40%); Correct rate of equipment fault diagnosis ≥ 95%; Once accuracy of the product is ≥ 92%; Average energy consumption per unit product (equivalent to coal standard) is reduced by 20%, and water consumption is reduced by 30%.
立信CHTC Fongs
迎難而上 譜寫新篇
2021年6月12日~16日,恒天立信集團將在染整館H6館D04號展臺,向全球客戶展示集團最新的染整設備及智能制造染整方案;在紗線館H8館D33號展臺,展示紗線處理技術。雙展臺總面積達751平方米。
此次隨行參與的集團品牌涵蓋:立信染整、特恩、高樂、立信門富士和紗力拉。展示的內容包括:FONGS立信染整高溫筒子紗染色機ENERWIN、THEN特恩混合功能高溫染色機AHY、GOLLER高樂梭織及針織布用水洗單元 CYCLONA MODUL和MONFONGS立信門富士高效節能型定型機MONFONGS 888 TwinAir。
近兩年來,新冠疫情肆虐全球,給世界經濟帶去前所未有的沖擊。在國內疫情防控較好,而國際諸多地區疫情反復的背景下恒天立信秉承“信心、協同、改變、圓夢”的信念,經歷重重考驗,于2020年底,順利平穩的搬遷至中山廠區,實現無縫的產能轉移!集團研發團隊潛心研究,于此次展會隆重推出最新研發成果,給染整行業注入強而有力的支持和信心!
恒天立信集團將以智能制造、全面創新的舞臺迎接全球到訪者,向客戶集中展示集團最新研發成果和設計制造理念。除了實物展示以外, 今年我們投入了大量資源以虛擬實景VR技術在展臺上呈現恒天立信引以為傲的一站式染整一條線染廠情景,從織物染色前處理,染色以至染色后整理及染廠自動化智能設備都能一一飽覽,相信會給客戶帶來耳目一新的感覺。歡迎全球客戶蒞臨觀摩指導, 與公司共同探討恒天立信所提供的綠色環保、智能化的一站式可持續染整解決方案!
立信染整 FONG
高溫筒子紗染色機 ENERWIN
全新研發的高溫筒子紗染色機ENERWIN,標榜節能減耗,采用雙向染液交替循環的設計,優化了染液一般在染缸內的循環路線,染色過程中的耗電量、耗水量能大大減低。新規劃的染液路線使染色時主泵流量需求減少,相比起立信上一代筒子紗染色機ALLWIN,ENERWIN在同一染色載量但配置較低功率的主泵的情況下,染色效果依然保持卓越,為新一代筒子紗染色機能耗表現帶來革新。
特恩 THEN
混合功能高溫染色機 AHY
全新研發的混合功能高溫染色機AHYBRID,透過調配多功能噴咀組合的操作模式,使染機同時實現氣流模式、水流模式、氣霧模式以及液霧模式的操作,在單一部染色機的同一批次內靈活替換各種操作模式,令織物的煮漂、染色以及水洗的處理工藝變化多端,有效擴闊染整工藝以及織物適用性,更貼合現今客戶的生產需求。
高樂 GOLLER
梭織及針織布用水洗單元 CYCLONA MODUL
高樂結合過去五年間于針織領域上的寶貴經驗, 再重點針對梭織物的吸液特性, 設計出了一款糅合了針織物水洗單元中低張力轉鼓轉子水洗模式的優點, 及能滿足梭織物水洗單元中上下導輥水洗模式需要的梭織及針織布用平幅水洗單元。
新設計分為三個主要部份:
★ 下層的轉鼓轉子水洗裝置使用了針織物Sintensa Cyclone水洗單元的專利Cyclone轉子結構為基礎, 配上全新設計的同軸轉子機構, 藉此可把新單元的機速提升至100米/分鐘, 利用轉子產生的渦流確保織物有充分的吸水, 讓高速移動的織物也能瞬間進入全面水洗的狀態;
★ 配合上層的上下導輥水洗模式, 運用小軋輥, 液上及液下噴淋加強水洗效率, 織物完成上下導輥水洗后再折返轉鼓轉子水洗裝置進行深度的渦流式水洗, 確保織物內外的雜質均能經水交換而被排離織物;
★ 最后, 織物經與Sintensa Cyclone系列產品能互換共享的模塊化斜軋車結構的斜軋車排出深層雜質及水份, 完成整個新設計水洗單元的水洗流程。
新設計的Cyclona Modul糅合多個不同的水洗要素于同一單元內, 再配合經精心布置的水洗流程, 保證無論是梭織或是針織物均能于單元內達成最高效的水洗過程。高樂的設計理念源于為客戶的未來而設想的觀點, 新設計的Cyclona Modul為針梭織物的平幅水洗帶來新的定義。
立信門富士 MONFORTS FONG
拉幅定型機 MONFONGS 888 TwinAir
MONFONGS 888 TwinAir高效節能定型機在原有德國門富士定型機的基礎上, 糅合目前最先進的節能系統技術, 為客戶提供性價比更高的定型機選擇。
先進的擠壓輥:最新的高效平行軋輥,可以在降低織物帶液量的同時保持織物手感,使用較少的能量便可蒸發織物的水分含量,進一步實現低碳排放的目標。
節能設計:最后一節烘箱的織物出口處配備了一個傳感器,實時檢測溫度變化來降低排氣風扇的馬達速度,從而避免過多的冷空氣進入烘箱。廢氣排放的控制也可通過安裝在入口軌道上的光電傳感器來實現,當檢測到軋導上針處無織物時,系統會降低循環風機和排風機的轉速。通過嚴控排風機轉速,避免了不必要的能源浪費。
TwinAir 雙風道:門富士專利設計的雙風道系統使上下風量可以完全獨立調節,烘干時不會產生痕跡并可使溫度最均勻。
標準形噴風咀系統CAD Stream:其“Lay-on-air”氣墊式噴風咀使織物飄游于空中, 產生蓬松效果, 尤其輕微的振動效果,可提高產量,減低成本及增加利潤,還具有更高的蒸發能力, 并且織物連懸浮于空中,就算在箱體之間接合點也不中斷。
Qualitex 750 Plus:新的控制系統Qualitex 750 Plus可以適配OPC協議運行。該系統仍然繼承了對目前Monfongs軟件和最新開發的各種裝置的適配性,如Q-soft、Monformatic、手機應用程序和Eco-booster熱回收裝置、Dis-O-Clean裝置、Themat等。該系統為織物拉幅定型工藝提供了先進的控制技術,并可與市場上最流行的中央控制系統兼容連接。
新的選配裝置:采用新的控制系統,可適應多種新開發的選配裝置,如防滴油裝置、內置風道電動風閘、滅火系統等。
紗力拉 XORELLA
XO-Series系列節能型真空調濕定形機
紗力拉XO系列節能型真空調濕定形機自推出以來,已廣泛應用于改良紗線以及成衣定型領域。經過紗力拉 設備的XO-汽蒸系統處理,可均勻地對紡織品進行調濕、定捻、化纖預縮、消除靜電、數碼印花布固色和成衣 預定形等。
新型的飽和蒸汽產生系統比水漕式加熱系統減少30%安裝功率及節省能耗達15%~25%。
為滿足不同用戶的使用要求,紗力拉配有圓形或方形機款供選擇,并可配備多款裝卸系統和不同規格的工作門。目前,XO-系列設備已在全球超過50多個國家中投入使用。
Innovate for a Smart Future
CHTC Fongs International Co. Ltd. (CHTC Fongs), one of the world-famous textile dyeing and finishing machinery manufacturers is participating in the ITMA ASIA + CITME 2020 from Jun 12th to Jun 16th 2021 at the National Exhibition and Convention Center, Shanghai, China. CHTC Fongs, together with its well-known brands: FONGS, THEN, GOLLER, MONFORTS FONGS, MONFORTS, and XORELLA, are taking this opportunity to proudly present the “One-Stop” Sustainable Solution in Dyeing and Finishing Range of “pre-treatment, dyeing, post-treatment and waste water treatment” at Hall 6, D04 and yarn conditioning and heat setting at Hall 8, D33.
CHTC Fongs is dedicated in the expansion of Smart Dyeing & Finishing Solution. A full line of the most advanced and innovative products and technology will be exhibited including our latest products: FONGS ENERWIN Energy-saving High Temperature Package Dyeing Machine, THEN AHYBRID Airflow High Temperature Dyeing Machine, GOLLER CYCLONA MODUL Washing Unit for Woven & Knitted Fabric, and MONFORTS FONGS MONFONGS 888 TWINAIR. In addition to physical display of our latest products, you could explore the CHTC Fongs one-stop supply of innovative smart dyeing and finishing line at the booth through VR technology.
CHTC Fongs understands that the unpredictable challenge of the Coronavirus (COVID-19) has led to the entry restrictions and quarantine requirements for arriving into China. To all our distinguished overseas guests who are eager to find out the latest dyeing and finishing technology in the textile industry, please stay tuned for our upcoming LIVE Streaming Webinar information.
FONGS
HIGH TEMPERATURE PACKAGE DYEING MACHINE ENERWIN
Energy-saving High Temperature Package Dyeing Machine ENERWIN adopts new liquor pathways in the dyeing cycles. These new pathways contribute to the decrease in overall energy and water consumption for package dyeing. In addition, ENERWIN can be equipped with main pump in lower power configuration when comparing to the previous package dyeing machine model and it further diminishes the energy consumption. Thus ENERWIN empowers your production with a competitive edge over the industry.
THEN
AIRFLOW HIGH TEMPERATURE DYEING MACHINE AHYBRID
Revolutionary Airflow High Temperature Dyeing Machine AHYBRID offers versatile operation modes by switching the combinations of multifunctional nozzles, and eventually offers various dyeing applications for the same batch of fabrics in only one single dyeing machine. Airflow dyeing, hydraulic dyeing, airflow-spray dyeing and hydraulic-spray dyeing can be achieved in one AHYBRID and thus the production effectiveness is greatly enhanced as with the machine, the ranges of application in fabrics and dyeing techniques are broadened.
GOLLER
WASHING UNIT FOR WOVEN & KNITTED FABRIC CYCLONA MODUL
By gathering the valuable experiences on the knits; based on the characteristic of the absorption on woven fabrics; and finally GOLLER has developed CYCLONA MODUL, a washing unit which combines the advantages of integrated rotor-drum washing together with the updown rollers features.
The followings are the three major sections of the new design:
★The lower section of the unit is equipped with the patented Cyclone rotor as in the Sintensa Cyclone washing unit, and is fitted with the new designate co-axial mechanism which brings the maximum speed up to 100m/min. By means of the turbulence generated by the Cyclone rotor, the fast moving fabric can be achieved entirely swelled which is ready for washing in a very short period of time.
★The upper section of the unit is equipped with several sets of up-down rollers, jockey rollers, and spraying devices which are installed both under liquor and above the rollers. The fabric will firstly pass through the under liquor turbulence washing zone in the lower section, then it goes through the upper washing section with the combined spraying and squeezing, and it turns back to the lower section for under liquor turbulence washing again. This washing sequence is generating the best possibility of liquor exchange, and extracts the impurity & dirt away from the fabric.
★The last section is designed with interchangeable intermediate trough and patented inclined-squeezer developed from the family of Sintensa Cyclone. The fabric will effectively be squeezed before leaving the washing zone.
The new CYCLONA MODUL combines multi washing elements in one single unit, thus a shorter range can finally be achieved for utility saving. “Design for customers future” is the key of our design concept at GOLLER; the new CYCLONA MODUL has turned over a new page of the open-width washing on woven and knitted fabrics.
MONFORTS FONGS
STENTER FRAMES RANGE MONFONGS 888 TWINAIR
Monfongs 888 Twinair technology is designed based on the Monforts Germany stenter range. This model combines the most recent developed technology to evolve a more advanced energy saving stenter range.
Advanced squeezing roller: The Matex 6000 of this stenter is equipped with our newest high efficiency parallel padders which could lower the pickup in the same time keep the fabric hand-feel. This could lead to less energy to evaporate the water content of fabric after passing through the padders. This lower energy consumption could contribute the textile industry to achieve low carbon release target a step further.
Energy saving design: A sensor is installed at the fabric outlet opening of the last chamber to detect temperature variation and trigger fan speed control of exhausted air. Excessive incoming cold air to the chambers can also be avoided. This control of exhausted air is also achieved by a photo-electric sensor placing at inlet track. When it detects no fabric at the pins, the system will lower the speed of circulation fans and the fans of exhausted air. This design will avoid unnecessary energy wasting through controlling the air fan speed of exhausted air.
TwinAir: Monforts patented Twin-Air technology allows top and bottom airflow to be regulated separately. It results in drying without marking and the most even temperature possible across the fabric.
Nozzle System CAD Stream: Its “Lay-on-Air” fabric supporting properties in air and with bulking effect through increased volume by its tumbler effect. Attractive cost/benefit ratio with higher evaporation rates. It also provides continuous fabric support even at the chamber transition points.
Qualitex 750 Plus: The new control system Qualitex 750 plus could be adapted to run with OPC protocol. With this system, it still inherits adaptation of current Monfongs software and newest developed device respectively like Q-soft, Monformatic, Mobile appsand Themat, Ecobooster heat recovery device, Dis-O-Clean device and etc. This system gives edged control technology to dry fabric processing and compatible to connecting of most popular central control system in the market.
New Options: By the virtue of new control system, it could adapt to different new options like Oil drop prevention device, Motorized flap door of integrated exhausted duct, Fire extinguisher system and etc.
XORELLA XO-Series
Vacuum Conditioning and Heat Setting Machine
XORELLAs XO-Series energy saving vacuum conditioning and heat setting machines has been well used in improving the quality of yarn and also heat setting of garment. The Xorella XO-Steaming treatment could even penetrate the textile products for humidification; twist setting, preshrinking the synthetic filament, antistatic, colour fixation of digital printed fabric and heat setting of garment. The latest saturated steam generating system could reduce 30% of connected power loading and save between 15% to 25% energy consumption.
In order to satisfy the requirement of different users, Xorella provides both round and cubical machine and also variety of loading and door opening systems for customer selection. Nowadays, XO-Series machines were used in more than 50 countries in the world.
CHTC Fongs will build on its sustained success in developing the“One-Stop” Sustainable Solution in Dyeing and Finishing Range and creating the best possible user experience of its products. To broaden the development of energy-saving and emission reduction dyeing & finishing equipment, CHTC Fongs will strive and share its dedication to excellence.
桑德森力瑪Santex Rimar
頂尖紡織一站式設備供應商
對于面料制造商來說,桑德森力瑪集團是備受他們青睞的一站式設備供應商,因為可以滿足他們眾多的生產需求。桑德森力瑪集團聯合了在全球紡織機械領域領先的織造、后整理、產業用紡織和水處理及烘干工藝的綠色技術等品牌。其中三個知名品牌將在ITMA ASIA+CITME 2020展會上展示創新產品和旗艦系列產品。
本次在上海舉辦的展會不僅是桑德森力瑪集團展示其創新成果的大好機會,同時也是將2020年11月上海青浦SMIT新工廠落成和桑德森力瑪上海工廠成立15周年的好消息傳遞給公眾的好機會。這兩家現代化、高自動化的工廠由三個生產車間組成,員工逾100人。所有在本次展會上展示的設備都由兩家中國工廠全新生產。
獨創的解決方案
紡織后整理領域中的著名品牌Santex,為高質量面料處理開發了創新的氣流技術。采用空氣拋送織物,賦予面料更柔軟的手感和更好的縮水率。
新款Santaframe熱定型機具有分配熱風和排風的獨創解決方案。它的加熱單元是非常獨到地安置,其位于面料軌道上方密封烘箱的循環空氣葉輪之后(有壓力側),這避免了冷凝水滴落在織物上的風險,改善了循環的負載和排風的濕度,較傳統的定型機有更少的廢氣排放。
新款Santaframe熱定型機的另一大亮點包括內置排氣管道裝置、緊急停止系統和加熱裝置的選擇。著名的Aero-Surf噴嘴系統仍是提升柔軟手感、優異縮水率和均勻熱定型的關鍵因素。
在上世紀90年代末首次推向市場時,Santaframe熱定型機就憑借其良好的性能和突破性的技術,得到了業內人士的廣泛贊賞。
完美的貼合技術
Cavitec以精密的涂層、復合、浸料和預浸料設備為織物做最后的處理。由Cavimelt熱熔涂層復合機的雕刻輥系統提供的優質貼合技術——實際上是一種印刷技術。Cavimelt熱熔涂層復合機采用熱熔工藝將粘合劑采用點狀或預先設置好的花型,用雕刻輥將其貼合在薄膜、織物和紡織基材上。熱熔技術較傳統的涂層和貼合工藝具有許多優勢,其廣泛的應用范圍、靈活性和高生產可靠度意味著生產商在粘合劑和基材上有很大的選擇空間。
由于Cavimelt熱熔涂層復合機無需溶劑和水,無需輔助設備處理廢氣及可疑氣體排放,其工藝易于操作且具可持續性。Cavimelt熱熔涂層復合機對環境友好,柔軟觸感的貼合和優異的表面處理,以滿足許多特定應用的需求。
歡迎歸來:ITMA ASIA+CITME
這將是紡織行業很長一段時間以來第一次面對面的重逢,因此桑德森力瑪集團熱切期待在展會上與各位見面。Santaframe熱定型機, 2FAST和 Cavimelt 熱熔涂層復合機將是桑德森力瑪集團展會上的三個亮點,桑德森力瑪集團展臺位于后整理區H5丨C34,SMIT展臺位于織機區H3丨D08。屆時參觀者可以在兩個展臺上置身于極具吸引力的技術世界,同時我們也為感興趣的參觀者安排參觀青浦生產現場,以使他們獲得更深入的了解。
One-stop supplier of top technology
For fabric manufacturers, Santex Rimar Group is the favored one-stop supplier of machinery, meeting many production needs. The Group unites leading players in the world of textile machinery for weaving, finishing, technical textiles, and green technologies for water treatment and drying processes. Three of these well-known brands will show their novelties and flagship ranges with an impressive technology presentation at ITMA ASIA + CITME 2020.
The exhibition in Shanghai is not only a great opportunity for the Group to present its innovations – but also to spread the news about the recently opened SMIT production site in Qingpu District, Shanghai on the 15th anniversary of Santex Rimar Shanghai, in November 2020. These two modern and highly automated plants comprise three production halls, employing nearly 100 people. All the machines to be shown at ITMA ASIA + CITME will be newly produced in China.
Ingenious solutions
The famous Santex brand in textile finishing has developed a novel air-flow technique for high-quality processing. The fabric is carried on a cushion of air, giving a softer handle and better shrinkage values.
The new Santaframe stenter features ingenious solutions for heated air distribution and exhaust. Its heating element is uniquely positioned, after the circulating air turbine (on the pressure side), in a sealed chamber above the fabric track. This avoids the risk of condensation dropping onto the fabric. Improved loading of the circulating and exhaust air with humidity results in less exhaust air than conventional stenter frams.
Further highlights of the new Santaframe include a built-in exhaust ducting device, an emergency standstill system and the choice of heating devices. The renowned Aero-Surf Nozzle System is still a key element, promoting softest handle, excellent shrinkage and uniform heat-setting.
At its original launch in the late 1990s, the Santaframe offered already unmatched performance and ground-breaking technology, which was widely appreciated by finishers.
Perfect for laminating
Cavitec gives fabric the final touch, with sophisticated machinery for coating, laminating, impregnation and prepreg. Finest laminating is provided by Cavimelts rotogravure system – actually a printing technique. Using the hot-melt process this textile laminating machine applies adhesive as dots or in predefined patterns, using an engraved roller, on film, web and textile substrates. Hot-melt technology offers many advantages over conventional coating and laminating processes. Its wide application range, flexibility and high production reliability means producers can choose from a large selection of adhesives and substrates.
The Cavimelt process is user-friendly, as well as sustainable, since its free of solvents and water and doesnt need auxiliary equipment to evaporate exhaust air and any questionable emissions. Cavimelt is gentle to the environment, laminating with a soft touch and performing surface treatments to suit many application-specific requirements.
Welcome back: ITMA ASIA + CITME
It will be the textile industrys first face-to-face reunion in a very long time, so Santex Rimar Group is eagerly looking forward to welcoming visitors at ITMA ASIA + CITME 2021. Santaframe, 2FAST and Cavimelt will be three of several highlights on the Santex Rimar display, located in hall 5 booth C34 in the finishing section, while SMIT will exhibit in the weaving zone in hall 3 booth D08. Visitors can expect to enter a world of fascinating technology at both booths, and interested parties may be able to arrange a visit to the Qingpu production site for even deeper insights.
遠信工業Yoantion
Y9000系列雙層熱風拉幅定形節能節地節人
本屆展會上,遠信工業股份有限公公司將展出Y9000系列雙層熱風拉幅定形機。具有節能、節地、節人等優點,同時在智能化、工效及產品品質提升方面效果明顯。
遠信Y9000雙層拉幅定形機采用垂直回轉式鏈條,織物雙層折返運行;采用垂直高分子鏈條,免加油和無油軌道配合,道軌運行順滑,不需要加潤滑劑;進布對中采用德國E十L公司產品,軋輥采用西班牙高普拉斯產品,整機同步配置德國倫茨變頻器及電機減速機,循環風機配置了西門子2級電機。
該機機臺結構更緊湊,由單層設計改為雙層,充分利用空間,占地面積更小;機臺同向進出布,操作人員相隔距離短,聯系更便捷;整機張力控制,超喂控制更有效、精準,對布匹的門幅、克重、縮水率、前后、左中右更均勻;間接加熱,避免了直接熱源的空氣加熱,使定型加熱條件更加均勻,尤其是在氨綸彈性織物高溫預定型和成品定型時,更顯品質優異,手感柔和、豐滿;雙層結構設計,上層烘箱充分利用下層烘箱的余熱加熱,采用熱能回收裝置,大幅節省加熱能源,余熱得到了充分利用。
特別值得大家關注的是:優化改進后的低進布的組合裝置適用于各類針織彈性織物的工藝需求。各同步單元采用高性能的張力自動控制系統,使得不同織物在滿足展邊、脫水、整理等工藝用求的間時,張力始終處于最性狀態;實時監測且控制精淮的可量化工藝數掘,確保加工產品的品質一致性,進一步滿足數據化管理及智能化管理的需求。相較于目前市場上的雙層拉幅定型機只能應用于梭織物的后整理加工,遠信Y9000雙層拉幅定形機的產品適應性更強,可廣泛應用于針織物、梭織物等多種紡織品的后整理工序,且操作簡單,維保更便捷。
Y9000 double-layer hot wind tentering and setting machine save energy, land and labor
In this exhibition, Yuanxin Industry Co., Ltd. Will exhibit Y9000 double-layer hot wind tentering and setting machine, which has been researched and developed by the company with an investment of 10 million yuan. Yuanxin Y9000 double-layer setting machine has the advantages of energy saving, land saving, and so on. At the same time, it has obvious effects in intelligence, work efficiency and product quality improvement.
Yuanxin Y9000 double-layer tentering and setting machine not only adopts the mode of vertical rotary chain and double-layer folding running of fabric, but also adopts the vertical polymer chain, without refueling and lubricant, and the track runs smoothly; The center of cloth feeding adopts the products of German E+L Company, the roller adopts the products of Spanish company, the whole machine is equipped with German Lenze frequency converter and motor reducer, and the circulating fan is equipped with Siemens level 2 motor.
The structure of the machine is more compact, which is changed from single-layer design to double-layer, making full use of space and occupying a smaller area; Cloth goes in and out in the same direction, so the distance between operators is short and the contact is more convenient; The tension control and overfeed control of the whole machine are more effective and accurate, and the width, gram weight, shrinkage, front and back, left, middle and right of the cloth are more uniform; Indirect heating avoids the air heating of direct heat source, which makes the setting heating conditions more average, especially when the spandex elastic fabric is pre-setting at high temperature and the finished product is setting, it shows its excellent quality, soft and plump hand feeling; The design of double-layer structure makes full use of the waste heat of the lower oven for heating, and adopts heat energy recycle device, which greatly saves heating energy and makes full use of the waste heat.
The most worth to attention is that the optimized and improved combination device with low level feed is suitable for the technological requirements of various knitted elastic fabrics. Each synchronization unit adopts high-performance automatic tension control system, which makes the tension of different fabrics always in the best state when meeting the requirements of spreading, dewatering and finishing; Real-time monitoring and precisely control of quantifiable process data mining can ensure the quality consistency of processed and further meet the needs of data management and intelligent management. Compared with the double-layer tentering and setting machine on the market at present, which can only be applied to the post-finishing processing of woven fabrics, Yuanxin Y9000 has stronger product adaptability, can be widely used in the postfinishing process of knitted fabrics, woven fabrics and other textiles with simple operation and convenient maintenance.
宏華數碼Honghua Digital
專注數碼印花領域發展近30年
宏華數碼專注數碼印花領域發展近30年,是數碼印花設備、工藝及耗材整體方案提供者。宏華數碼成立于1992年,最早是以開發印染分色設計軟件著稱,是中國印染分色設計軟件的開創者。1999年,宏華研制開發了第一臺數碼噴射印花系統,奠定了國際數碼印花技術領域領先地位,并引領世界領先數碼噴印技術,2009年建立國家數碼噴印工程技術研究中心。2007,2017年兩次榮獲中國科技部 - 國家技術發明獎。2020年榮獲工信部 - 紡織數碼噴印機單項冠軍。
VEGA8180DI是宏華VEGA系列中最新推出的超高速數碼印花機,同樣具備超省墨低成本超高速的產品優勢,它采用穩健的整機構造,較VEGA3000DT/DL系列,機身加長,超強性穩定基座。搭配工業級高精噴頭,可支持4色、6色、8色、12色的印花模式,提供24小時連續穩定生產,日產量高達14000平方米。
該機采用導帶連續輸送織物,加強智能導帶水洗裝置,自動恒張力同步放卷,熱壓式貼布、直線電機驅動,全閉環高精準步進系統,智能噴頭清洗系統,自動回墨系統,四重噴頭保護系統,墨水恒溫循環系統,可實現智能環保功能。
Focus on digital print for 30 years
Honghua Digital has been focusing on the development of digital printing for nearly 30 years, and is the solution provider of digital printing equipment, technology and consumables. Founded in 1992, Honghua Digital is famous for developing printing and dyeing color separation design software, and is the pioneer of printing and dyeing color separation design software in China. In 1999, Honghua developed the first digital jet printing system, which established a leading position in the international digital printing technology field. Atexco is leading the worlds digital inkjet printing technology. it established the national digital inkjet printing engineering technology research center in 2009. In 2007 and 2017, Atexco won the National Technological Invention Award of the Ministry of science and technology of China twice. Won the single champion of MIIT textile digital inkjet printing machine in 2020.
VEGA8180BI is the latest super high-speed digital print machine introduced by Honghua VEGA, and it also has the advantages of ink saving, low cost and high speed. It has stable structural transforming, longer length and stable base compared with VEGA3000T/DL. It can support 4-color, 6-color, 8-color and 12-color printing modes with industrial-grade high-precision nozzles, providing 24-hour continuous and stable production with a daily output of up to 14,000 square meters.
The machine adopts the guide belt to continuously convey fabrics, strengthens the intelligent guide belt washing device, automatically and synchronously unreeling with constant tension, hot-pressing patch, linear motor drive, full closed-loop highprecision system, intelligent nozzle cleaning system, automatic ink return system, quadruple nozzle protection system and ink constant temperature circulation system, which can realize the intelligent environmental protection function.
常州宏大Changzhou Hongda
“HAWK VISION柔性智能整緯機”全球首發
本屆ITMA ASIA+CITME 2020展會上,常州宏大將對“HAWK VISION?柔性智能整緯機”進行全球首發,將迎接整緯機一個智能化新時代的到來!
據了解,常州宏大專業從事紡織印染數字化在線測控產品的研發,在行業內被譽為“印染電氣專家”,其研發的印染工藝參數在線檢測產品占據國內市場的90% 以上,引領行業的發展。本屆展會常州宏大還將帶來INSHK定型智慧系統,智能圖像整花整緯機,針織定型自動克重在線測控系統,圓網疵點檢測與自動對花系統,雙氧水在線檢測系統,智能驗布機等產品參展。其中,Hawk Vision?智能圖像整花整緯機是由“霍克威視”品牌依托其強大的歐洲技術背景和常州宏大深厚的技術研發實力,首創國際領先的“全幅掃描整花整緯技術”。
The worlds first, HAWK VISION Flexible intelligent weft straightening machine
At ITMA ASIA + CITME 2020, Changzhou Hongda will bring Hawk Vision? flexible intelligent weft straightening machine to embrace the coming of intelligent new era.
Changzhou Hongda is specialized in the research and development of textile printing and dyeing digital online measurement and control products, known as the expert of printing and dyeing electrical in the industry. The online detection products of printing and dyeing process parameters developed by Changzhou Hongda occupy more than 90% of the domestic market, leading the development of the industry. This exhibition Changzhou Hongda will also bring INSHK fixation intelligent system, intelligent image pattern and weft straightening machine, knitting fixation automatic weight online measurement and control system, defect detection and automatic design register system, hydrogen peroxide online detection system, intelligent cloth test machine and other products. Among them, Hawk Vision? intelligent image pattern and weft straightening machine is developed by Hawk Vision, relying on its strong European technical background and Changzhous technical research and development strength, which is the first international leading full scanning pattern and weft straightening technology.
邵陽紡機Shaoyang Textile
力推高效節能型定形機
本次展會,邵陽紡織機械有限責任公司將在總面積達180平方米的展臺上,向全球客戶展示公司最新的產品及智能化解決方案。此次參展的產品涵蓋:化纖裝備、拉幅定形機和染色機,展示的內容包括高效節能型定形機樣機,化纖裝備、染色機圖片、資料。
近兩年來,新冠疫情肆虐全球,給世界經濟帶去前所未有的沖擊。在國內疫情防控較好,而國際諸多地區疫情反復的背景下邵陽紡機秉承“創新、協同、擔當、共贏”的信念,2020年在彰顯央企擔當打贏國家疫情防控攻堅戰的同時,也迎來了公司前所未有的發展,為邵陽紡機未來的發展注入了強而有力的支持和信心。
邵陽紡機將以高端制造、創新服務的面貌迎接來訪者,向客戶集中展示公司最新研發產品和設計制造理念。除了定形機實物展示以外,公司投入了大量資源在展臺上呈現邵陽紡機其他產品。
整理設備
公司整理設備涉及織物的浸軋、烘燥、柔軟、退、漂、拉幅、定形等工藝,適用于純棉、毛、滌棉或其他混紡機織物、針織物及非織造布。
主要產品有M5466、M5469、M5471M、M5473、M5476等拉幅定形機,適用如色織面料、蠟染面料、毛紡面料、長短絨織物、印花或提花床上用品、窗簾織物、墻布、滌綸長絲、毛巾、針刺及水刺無紡布等高檔產品的拉幅與熱定形。
多功能智能化M5473針織物定形機
邵陽紡織機械有限責任公司自主研發的M5473型拉幅定形機, 積累了五十年拉幅定形機制造之經驗并吸收當今國外同類產品先進技術基礎上開發的新一代產品。
可實現人機對話、在線檢測與控制,實現工藝配方;方便組成局域網,實現工廠信息化管理;通過5G網絡實現遠程監控、調試與軟件升級,通過手機APP查看運行、報警數據。 在整個工藝過程中實現了低張力及恒張力運行,保證織物克重的穩定性。溫控精度高,烘房內左、中、右溫度均勻一致。
傳動系統各單元采用變頻專用電機帶編碼器反饋的速度閉環控制系統,大大提高了動、穩態過程中的同步效果。采用Profinet數字通信的PLC控制系統,簡化了控制電路,并全部使用進口低壓電氣