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北京現代全球旗艦工廠在重慶落成打造全球汽車旗艦“綠色工廠”,“智能、綠色、品質、高效”是其最大特點

2017-08-22 03:52:14熊怡
重慶與世界 2017年8期
關鍵詞:重慶綠色生產

□ 文/本刊記者 熊怡

北京現代全球旗艦工廠在重慶落成打造全球汽車旗艦“綠色工廠”,“智能、綠色、品質、高效”是其最大特點

□ 文/本刊記者 熊怡

重慶市委副書記、市長張國清(中),市委常委、副市長、兩江新區黨工委書記、管委會主任陳綠平(左二),北汽集團黨委書記、董事長、北京現代董事長徐和誼,現代汽車集團副會長鄭義宣等嘉賓出席北京現代重慶工廠落成儀式。

7月19日,整車年生產能力達30萬輛、發動機年生產能力達30萬臺的北京現代重慶工廠順利落成。預計年內,重慶工廠將推出全新瑞納等多款經濟型及新能源車型。由此,重慶汽車產業再添一整車汽車生產企業,為國內最大汽車產業基地進一步增加強勁動力。

北京現代重慶工廠位于重慶兩江新區魚復工業開發區,占地面積187萬平方米,總投資77.5億元。北京現代重慶工廠是其在國內布局的第五座工廠,也是現代化程度最高的“全新旗艦工廠”。智能、綠色、品質、高效,成為該工廠的最大特點。

重慶市委副書記、市長張國清,市委常委、副市長、兩江新區黨工委書記、管委會主任陳綠平,北汽集團黨委書記、董事長、北京現代董事長徐和誼,現代汽車集團副會長鄭義宣等嘉賓出席落成儀式。

打造全球汽車旗艦“綠色工廠”

“北京現代重慶工廠是優化產業布局、拓展市場空間的重要戰略基地。”徐和誼介紹,依托西南地區汽車產業橋頭堡—重慶的優勢,北京現代將加速本地化布局,“致力于打造全球領先的高品質、智能化、環境友好型工廠。”

重慶是西部唯一的直轄市,也是國家中心城市,北京現代重慶工廠的落成,將推動重慶現代制造業規模化、基地化布局,推動重慶汽車產業提檔升級,也將助力重慶兩江新區更好地打造全國重要的汽車生產基地。

據悉,2016年,兩江新區汽車產量達到214萬臺,形成370萬輛整車、100萬臺變速器、450萬臺發動機、200余家零部件企業、4700億元產值布局,建立了完整的汽車零部件產業鏈。

2015年6月,北京現代重慶工廠動工建設。該工廠采用國際先進的汽車制造設備和生產工藝,以沖壓、車身、涂裝、總裝四大工藝和發動機工廠組成全自動化生產線,在金屬板件生產自動化率、焊接自動化率、噴涂自動化率、車型互換交叉生產、機加工藝自動化率等方面實現“5個100%”的智能生產理念。

在建設之初,北京現代重慶工廠就立足環保、低碳的環境友好型建設、生產理念,采用多種環保技術,實現低排放、低能耗和綠色物流。據了解,重慶工廠熱能來源于先進的RTO蓄熱式氧化爐,該設備可以將廢氣中的有機物(VOCs)通過物理和化學反應,轉變為的二氧化碳和水,可把對廢氣進行凈化回收利用。重慶工廠采用的高密度保溫復合板及TPO防水材料,以確保車間的保溫性和氣密性,并采用LED照明和自然光照明結合的方式,最大限度的節約能源。

同時,重慶工廠還構筑了數字化的能源管理系統,對鍋爐及壓縮空氣供應進行全自動監控,量需供給,實現能源的智能管理。在綠色物流領域,重慶工廠的大型部件將采用橋式自動運輸,減少生產運輸過程的能源消耗與尾氣排放,從而實現“綠色物流”。

此外,重慶工廠還將通過綜合運用質量完結系統、生產指示系統、全球保全管理系統、節能監控系統等多種現代化管理體系,實現對品質的全程把控,保證車輛的良好品質。

本土化布局輻射整個西南地區

依托西南地區汽車產業橋頭堡—重慶的優勢,北京現代將加速本地化布局,致力于打造全球領先的高品質、智能化、環境友好型工廠。

作為中國中西部地區重鎮,重慶輻射半徑500公里范圍內聚集了兩億多城市人口,市場消費需求與增長潛力巨大。北京現代重慶工廠的落成,既是北京現代為響應國家“一帶一路”倡議和長江經濟帶發展規劃所做的重要布局,也是落實供給側結構性改革,加速轉型升級步伐的重要舉措。

北京現代相關負責人表示,重慶工廠將以當地客戶需求為中心進行產品研發、生產、銷售并提供超前的售后服務,通過深耕西南市場的“本土化”。

重慶地處“一帶一路”和長江經濟帶的聯接點上,擁有承東啟西、連接南北的交通優勢。另外,作為中國重要的汽車生產基地,重慶擁有上千家核心配套企業,已形成含研發、制造、配套、物流及人才儲備在內的完整產業鏈,具備得天獨厚的產業優勢。

而兩江新區汽車產業采用“整機+配套”模式,通過上中下游產業鏈集聚,整機企業+零部件企業集聚,打造一批具備區域影響力和競爭力的產業集群。目前,汽車千億級產業基地基本成型,聚集了長安、長安福特、上汽通用五菱、北京現代等知名品牌商,引進了發動機、變速器、制動系統、轉向系統、鋼板、輪胎等一大批關鍵零部件配套企業,本地配套率達七成以上。

這些優勢都為北京現代重慶工廠的建設、落成和后期生產提供了雄厚的基礎條件和廣闊的市場空間。北京現代重慶工廠落成,將更好地完善兩江新區在汽車產業的基地化、集群化布局,進一步優化兩江新區汽車產業結構,推動汽車產業提檔升級。

(圖片由兩江新區宣傳部提供)

July 19 witnessed the completion of Beijing Hyundai’s Chongqing branch which aims to make 300,000 cars and 300,000 engines in a year. It is estimated that this Chongqing branch will launch a variety of economic and new energy models including new VERNA series in this year. From this, Chongqing automobile industry has added a whole auto manufacturer, which injects more power into the largest automobile industry base.

Beijing Hyundai’s Chongqing Branch located on the Yufu Industrial Development Zone, Liangjiang New Area, which covers 1.87 million square meters with the total investment of RMB 7.75 billion. As the fi fth plant of Beijing Hyundai in China, it represents a “ it represents a ts with the highest degree of modernization, as well as with the advantages including intelligent, environmental protection, quality and ef fi cient.

Of fi cial leaders like Zhang Guoqing, Vice Secretary and Mayor of Chongiqng, Chen Luping, standing committee and Vice Mayor of Chongqing, secretary of the Party working committee and director of Administrative Committee, Xu Heyi, secretary of the party committee and chairman in Beijing Automotive Group, Chairman of Beijing Hyundai, Zheng Yixuan, Vice President of Hyundai Automotive Group attended the ceremony.

Create a “green plant” to lead global automobile manufacturing

Introduced by Xu Heyi, “Beijing Hyundai Chongqing Branch is an important strategic base for optimizing industrial layout and expanding market space.” Supported by Chongqing’s advantage— a bridgehead of automobile industry in Southwest China, Beijing Hyundai will speed up to its layout in domestic. “We are committed to build the world’s leading eco-friendly factories with high-quality and intellectualization.”

As the only municipality directly under the Central Government in the west, Chongqing also honored as one of the national central cities. The completion of Beijing Hyundai Chongqing Branch will promote the large-scale and base of modern manufacturing industry in Chongqing as well as the upgrading of the automobile industry in Chongqing and give power to Liangjiang New Area to better build major auto production base in China.

It is reported that, 2.14 million cars were manufactured in Liangjiang New Area in 2016. It has formed a complete industry chain for auto parts with 3.7 million cars, 1 million transmissions, 4.5 million engines, over 200 auto parts enterprises and 470 billion value of output.

Beijing Hyundai Chongqing Branch started its construction in June, 2015. Applied with international advanced automotive manufacturing equipment and processes, this factory has formed its entire automatic production line with four processes: stamping, car body, painting, assembly and engine plant. The intelligent production concept of “Five 100 Percent” has been realized in areas like rate of production automation in sheet metal, rate of automation of welding, rate of automation of spraying, rate of crossover production, and rate of machining.

At the beginning of construction, based on environmental protection, low carbon and environment-friendly conceptions for construction and production, Chongqing Branch of Beijing Hyundai adopted a variety of environmental protection technology, realized low emission, low energy consumption and green logistics. It is understood that the factory’s heat energy comes from the advanced RTO regenerative oxidation furnace. The device can convert the organic substance (VOCs) in the exhaust gas into carbon dioxide and water through physical and chemical reactions, and can purify, recycle the waste gas. A high-density insulation composite board and TPO waterproof material were used in Chongqing Branch to ensure the insulation and air-tightness of the workshop. LED lighting and natural lighting were combined to save energy in maximum.

At the same time, the Chongqing factory also built a digital energy management system. The boiler and the compressed air supply are monitored automatically, and the quantity is supplied to realize the intelligent management of the energy. In the fi eld of green logistics, the large parts will adopt automatic bridge transportation to reduce the energy consumption and exhaust emissions in the process of production and transportation, so as to achieve “green logistics”.

In addition, the Chongqing plant will also be comprehensively equipped with quality system, production management system, global security management system, energy-saving monitoring system and other modern management systems, to achieve full quality control of products and ensure the good quality of the vehicle.

The whole southwest region is bene fi ted from localization layout

As a major city in the central and western regions of China, there are more than 200 million people living in city with a radius of 500 km. The market demand and growth potential are enormous. The completion of Beijing Hyundai Chongqing Branch is not only an important layout of this enterprise to cater for the “Belt and Road”Initiative and Yangtze River Economic Zone but also an important measure to implement supply side structural reform and accelerate the pace of transformation and upgrading.

Related principals of Beijing Hyundai said that the Chongqing factory will give priority to the demand of local customer for product development, production, marketing, and provide advanced aftersales service to realize the deep localization in southwest market. Chongqing is located at the connection point of “The Belt and Road” and the Yangtze River Economic Belt, connecting the east and west, south and north. In addition, as an important automobile production base, it boasts thousands of core supporting enterprises and has formed a complete industrial chain including research and development, manufacturing, supporting facilities, logistics and personnel reserve with unique industrial advantages.

Supported by the model of “cars + supporting facilities” and the agglomeration across the upstream, midstream and downstream industrial chains and the industrial cluster like “automobile enterprises + parts enterprises”, Liangjiang New Area created a number of industrial clusters with regional influence and competitiveness. At present, automotive industry base of hundreds of billions RMB is basically shaped. It has attracted famous brands like Changan, Changan Ford, SAIC-GM-Wuling Automobile, Beijing Hyundai and introduced a large number of key components supporting enterprises which manufacture engines, transmissions, braking system, steering system, steel plates and tyres, with a local matching rate of more than 70 percent.

These advantages provide a strong foundation and broad market space for the construction, completion and post production of the Beijing Hyundai Chongqing Branch. The completion of Beijing Hyundai Chongqing Branch will better improve the Liangjiang New Area in the layout of base and cluster of automotive industry, and further optimize automobile industrial structure in Liangjiang New Area and the upgrading of automobile industry.

(Pictures were provided by propaganda department of Liangjiang New Area)

A Global Flagship Plant of Beijing Hyundai Has Been Completed in Chongqing As a fl agship in global automobile manufacturing, this “Green Plant” is equipped with advantages: intelligent, environmental protection, quality and ef fi cient

Article/ Journalist Xiong Yi

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